An actuator includes a coil substrate including a coil, a base substrate including a coil drive circuit, and a magnet to receive a magnetic field generated by the coil. A magnetic sensor is mounted on the coil substrate. The coil substrate on which the magnetic sensor is mounted is connected to the base substrate through a conductive bonding material.

A motor coil substrate includes a coil substrate that is wound in a cylindrical shape and includes a flexible substrate and coils formed on the flexible substrate such that the flexible substrate has a first end and a second end on an opposite side with respect to the first end and that the coils are arrayed from the first end to the second end of the flexible substrate. The coils are formed such that each of the coils has a central space and includes wirings surrounding the central space, and the flexible substrate has openings formed such that each of the openings is penetrating through the flexible substrate and positioned in the central space of a respective one of the coils.

A motor coil substrate includes a coil substrate that is wound in a cylindrical shape and includes a flexible substrate and coils formed on the flexible substrate such that the flexible substrate has a first end and a second end on an opposite side with respect to the first end and that the coils are arrayed from the first end to the second end of the flexible substrate. The coils are formed such that each of the coils has a central space and includes wirings surrounding the central space, and the flexible substrate has openings formed such that each of the openings is penetrating through the flexible substrate and positioned in the central space of a respective one of the coils.

The invention relates to an electric motor having at least one magnetic track, which has a plurality of magnet elements connected in a line in a longitudinal direction or in the shape of a ring, in particular in a Halbach array configuration, and having at least one coil assembly, which includes a support that is substantially electrically and magnetically non-conductive with respect to the magnetic track, which is configured such that the coil assembly and the magnetic track are capable of carrying out a guided movement relative to each other, and which includes at least one group of three conductive flat coils. Each of the three flat coils is connected to one phase of a three-phase power supply, and the conductor tracks of the three flat coils of the group or of each group are arranged so as to be nested in each other or overlap with each other on a first and second support conductor plane, which are electrically insulated from each other by an insulating intermediate layer, such that parts of the conductor pattern of each of the three flat coils are designed to be connected one over the other and together in parallel on the first and second conductor plane and two of the three overlapping flat coils in each case have crossover regions in which the conductor tracks of the first flat coil only run on the first support conductor plane and the conductor tracks of the second flat coil only run on the second support conductor plane.

The invention relates to an electric motor having at least one magnetic track, which has a plurality of magnet elements connected in a line in a longitudinal direction or in the shape of a ring, in particular in a Halbach array configuration, and having at least one coil assembly, which includes a support that is substantially electrically and magnetically non-conductive with respect to the magnetic track, which is configured such that the coil assembly and the magnetic track are capable of carrying out a guided movement relative to each other, and which includes at least one group of three conductive flat coils. Each of the three flat coils is connected to one phase of a three-phase power supply, and the conductor tracks of the three flat coils of the group or of each group are arranged so as to be nested in each other or overlap with each other on a first and second support conductor plane, which are electrically insulated from each other by an insulating intermediate layer, such that parts of the conductor pattern of each of the three flat coils are designed to be connected one over the other and together in parallel on the first and second conductor plane and two of the three overlapping flat coils in each case have crossover regions in which the conductor tracks of the first flat coil only run on the first support conductor plane and the conductor tracks of the second flat coil only run on the second support conductor plane.

A motor includes a stator and a rotor having an axis of rotation and a magnet. The stator includes a PCB having PCB panels. Each PCB panel is assigned to one electrical phase. Each PCB panel has a pair of PCB layers. Each PCB layer includes coils, and each coil in each PCB layer of a PCB panel is circumferentially aligned with a corresponding coil in another PCB layer. One coil in one PCB layer is coupled to a corresponding coil in another PCB layer with a via. A number of turns in each coil is a multiple of a number of electrical phases configured for the PCB stator. In addition, the vias that connect two coils in a pair of PCB layers that belong to a same electrical phase do not intersect coils in PCB layers that belong to other electrical phases of the PCB stator.

In a method for operating an electric machine with at least two coils and a magnetizable, movable core such as an armature or a rotor, a current of a constant average value is applied from a direct current source at the coils in such a way that the device is operated in the magnetic saturation range of the core. More particularly, one linear and one rotational actuator is proposed for such an operating mode.

An axial field rotary energy device or system includes an axis, a PCB stator and rotors having respective permanent magnets. The rotors rotate about the axis relative to the PCB stator. A variable frequency drive (VFD) having VFD components are coupled to the axial field rotary energy device. An enclosure contains the axial field rotary energy device and the VFD, such that the axial field rotary device and the VFD are integrated together within the enclosure. In addition, a cooling system is integrated with the enclosure to cool the axial field rotary energy device and the VFD.

An axial field rotary energy device or system includes an axis, a PCB stator and rotors having respective permanent magnets. The rotors rotate about the axis relative to the PCB stator. A variable frequency drive (VFD) having VFD components are coupled to the axial field rotary energy device. An enclosure contains the axial field rotary energy device and the VFD, such that the axial field rotary device and the VFD are integrated together within the enclosure. In addition, a cooling system is integrated with the enclosure to cool the axial field rotary energy device and the VFD.

A dielectric substrate may support conductive traces that form windings for a least one pole of a planar armature of an axial flux machine. At least a portion of the dielectric substrate, which is adapted to be positioned within an annular active area of the axial flux machine, may include a soft magnetic material. Such a planar armature may be produced, for example, by forming the conductive traces on the dielectric substrate, and filling interstitial gaps between the conductive traces with at least one epoxy material in which the soft magnetic material is embedded.