H02K3/26

Printed circuit board stator winding enhancements for axial field rotary energy device
11616423 · 2023-03-28 · ·

A motor includes a stator and a rotor having an axis of rotation and a magnet. The stator includes a PCB having PCB panels. Each PCB panel is assigned to one electrical phase. Each PCB panel has a pair of PCB layers. Each PCB layer includes coils, and each coil in each PCB layer of a PCB panel is circumferentially aligned with a corresponding coil in another PCB layer. One coil in one PCB layer is coupled to a corresponding coil in another PCB layer with a via. A number of turns in each coil is a multiple of a number of electrical phases configured for the PCB stator. In addition, the vias that connect two coils in a pair of PCB layers that belong to a same electrical phase do not intersect coils in PCB layers that belong to other electrical phases of the PCB stator.

COIL STRUCTURES

A coil structure for an electromagnetic device comprising a conductor configured to provide a coil comprising one or more coil turns around a magnetic core to induce a magnetic flux in the magnetic core when in use. The conductor comprises one or more a first parts comprising a plurality of sub-conductors in parallel, and one or more second parts coupled in series with the first part(s), wherein the or each second part comprises a single sub-conductor or a lesser number of sub-conductors in parallel.

COIL STRUCTURES

A coil structure for an electromagnetic device comprising a conductor configured to provide a coil comprising one or more coil turns around a magnetic core to induce a magnetic flux in the magnetic core when in use. The conductor comprises one or more a first parts comprising a plurality of sub-conductors in parallel, and one or more second parts coupled in series with the first part(s), wherein the or each second part comprises a single sub-conductor or a lesser number of sub-conductors in parallel.

Stator device, electric flat motor and method for producing a stator device
11611268 · 2023-03-21 · ·

Provided is a stator device for an electric flat motor, including a first stator side part and a second stator side part which can be arranged in such a way that a gap is formed between the first stator side part and the second stator side part to accommodate a rotor, the first stator side part includes an electrically insulating carrier substrate with an electrically conductive conductor layer arranged thereon, and wherein coil-like conductor tracks are formed in the conductor layer. The stator device includes a stiffening device for stiffening the first stator side part, wherein the stiffening device is designed as a magnetic inference for the first stator side part. Furthermore, provided is an electric flat motor for a quick adjustment device for a motor vehicle and a method for producing a stator device for an electric flat motor.

Stator device, electric flat motor and method for producing a stator device
11611268 · 2023-03-21 · ·

Provided is a stator device for an electric flat motor, including a first stator side part and a second stator side part which can be arranged in such a way that a gap is formed between the first stator side part and the second stator side part to accommodate a rotor, the first stator side part includes an electrically insulating carrier substrate with an electrically conductive conductor layer arranged thereon, and wherein coil-like conductor tracks are formed in the conductor layer. The stator device includes a stiffening device for stiffening the first stator side part, wherein the stiffening device is designed as a magnetic inference for the first stator side part. Furthermore, provided is an electric flat motor for a quick adjustment device for a motor vehicle and a method for producing a stator device for an electric flat motor.

MOTOR AND CORELESS STATOR COIL WINDING UNIT THEREOF

A motor and a coreless stator coil winding unit thereof are disclosed. The coreless stator coil winding unit includes an overlapping coil winding assembly and a non-overlapping coil winding assembly. The overlapping coil winding assembly includes a plurality of first coils arranged annularly and a plurality of second coils arranged annularly. The first coils and the second coils overlap with a phase difference. The non-overlapping coil winding assembly includes a plurality of third coils arranged annularly. The third coils are each located between an adjacent one of the first coils and an adjacent one of the second coils. Thus, the back electromotive force constant and torque constant of the motor have a better performance.

System, method and apparatus for direct liquid-cooled axial flux electric machine with multiple PCB stators

A device has a housing and rotors rotatably coupled to the housing. Each rotor has a magnet on at least one side of the rotor. Printed circuit board (PCB) stators are located axially between the rotors and coupled to the housing. The PCB stators have layers, and each layer has coils. The number of rotors disks is equal to the number of stators plus one. The stators are interleaved with the rotors. A shaft is coupled to the rotors and the housing. The shaft has a hollow section coupled to a source of a liquid coolant through a rotary connector and to radial channels in the shaft that dispense a liquid coolant between the rotors and PCB stators. The shaft has flanges with different diameters configured to receive the rotors disks with respective matching bore diameters. In addition, the housing has a sump to collect the liquid coolant.

System, method and apparatus for direct liquid-cooled axial flux electric machine with multiple PCB stators

A device has a housing and rotors rotatably coupled to the housing. Each rotor has a magnet on at least one side of the rotor. Printed circuit board (PCB) stators are located axially between the rotors and coupled to the housing. The PCB stators have layers, and each layer has coils. The number of rotors disks is equal to the number of stators plus one. The stators are interleaved with the rotors. A shaft is coupled to the rotors and the housing. The shaft has a hollow section coupled to a source of a liquid coolant through a rotary connector and to radial channels in the shaft that dispense a liquid coolant between the rotors and PCB stators. The shaft has flanges with different diameters configured to receive the rotors disks with respective matching bore diameters. In addition, the housing has a sump to collect the liquid coolant.

Axial flux motor for percutaneous circulatory support device

An axial flux motor includes a housing; a drive shaft disposed within the housing; at least one rotor; and at least one stator. The at least one rotor includes a diametrically-magnetized single pole pair magnetic ring having a rotor aperture defined through the center of the magnetic ring, where the drive shaft extends through the rotor aperture and where the at least one rotor is fixed to the drive shaft. The at least one stator includes a number of conductive windings and a stator aperture, where the drive shaft extends through the stator aperture and where the drive shaft is rotatable within the aperture. The at least one stator is configured to generate an axial magnetic field that causes the at least one rotor to rotate, thereby rotating the drive shaft.

Axial flux motor for percutaneous circulatory support device

An axial flux motor includes a housing; a drive shaft disposed within the housing; at least one rotor; and at least one stator. The at least one rotor includes a diametrically-magnetized single pole pair magnetic ring having a rotor aperture defined through the center of the magnetic ring, where the drive shaft extends through the rotor aperture and where the at least one rotor is fixed to the drive shaft. The at least one stator includes a number of conductive windings and a stator aperture, where the drive shaft extends through the stator aperture and where the drive shaft is rotatable within the aperture. The at least one stator is configured to generate an axial magnetic field that causes the at least one rotor to rotate, thereby rotating the drive shaft.