H02K3/52

Electric Motor and Printed Circuit Board
20230223810 · 2023-07-13 ·

An electric motor, at least having a stator and an annular rotor which are arranged next to one another along an axial direction; wherein the stator has a plurality of stator teeth which are arranged next to one another along a circumferential direction and which each extend along the axial direction. At least one coil has at least one turn is arranged on each stator tooth, wherein the at least one turn is electrically conductively connected to a printed circuit board. The printed circuit board is arranged on an end side of the stator and next to the stator along the axial direction. The printed circuit board comprises a plurality of electrical connecting lines via which the at least one turn of each coil is connected at least to other turns or to an electrical connection of the motor.

OVER-MOLDED WINDINGS WITH INCORPORATED BUS BAR FOR MULTI-PHASE ELECTRIC MOTORS

An apparatus and methods are provided for a segmented stator comprising over-molded windings and an incorporated bus bar for a multi-phase electric motor. The segmented stator comprises a plurality of stator segments that are arranged into a circular configuration. Each stator segment comprises a divided core that includes a core back portion and a core tooth portion. An insulator is disposed on at least the core tooth portion, and a winding of magnet wire is disposed on the insulator. An over-molded encapsulation is applied to fixate the divided core and the winding. A bus bar is incorporated into the stator segments and placed into electrical communication with the windings. The bus bar includes annular conductors that may be over-molded such that the bus bar is encapsulated within the segmented stator. Connectors coupled with the bus bar are configured for passing an electric current to the stator segments.

End shield for a brushless electric motor

A non-output-side end shield (100) for a brushless electric motor (500) is provided, including a centrally arranged bearing seat (110) for accommodating a non-output-side rotor bearing (510) for a rotor shaft (560) of the brushless electric motor (500), the non-output-side end shield (100) including a sensor receptacle (150), which is used as a carrier for a sensor circuit board (550) for detecting the rotational position of the rotor shaft (560), the non-output-side end shield (100) and the sensor receptacle (150) being formed together as a one-part component.

Brushless motor system for power tools

A power tool is provided including a gear case having a spindle, a motor case connected to a rear end of the gear case along a longitudinal axis; a handle portion extending from a rear end of the motor case along the longitudinal axis; a motor housed inside the motor case; a fan in rotational connection with the motor; at least one air intake arranged at least one of the motor case or the handle portion near the rear end of the motor case; and a power module including power switches for driving the motor and a heat sink. The power module is housed in at least one of the motor case or the handle portion near the rear end of the motor case such that rotation of the fan causes air flow to enter through the air intake and flow near the heat sink and through the motor.

ELECTRIC WORK MACHINE
20220416608 · 2022-12-29 · ·

An electric work machine includes coils formed reliably. The machine includes a stator, a rotor rotatable about a rotation axis, and an output unit drivable by the rotor. The stator includes a stator core including a cylindrical yoke and teeth protruding radially outward from the yoke, an insulator fixed to the stator core, and coils each wound around a corresponding one of the teeth with the insulator in between. The insulator includes a first cover covering a first end face of the yoke in a first axial direction and a rib on the first cover and supporting a wire connecting the coils. The rotor includes a rotor core outside a periphery of the stator and a magnet fixed to the rotor core.

Electric oil pump

An electric oil pump includes a motor including a shaft, a pump driven via the shaft, and an inverter assembly located on a rear side of the motor and secured to the motor. The motor includes a rotor, a stator, and a motor housing that houses the rotor and the stator. The pump includes a pump rotor and a pump housing. The motor housing has a bottomed tubular shape that includes a bottom portion on a side of the inverter assembly, and the inverter assembly includes an inverter housing including a circuit board housing that houses a circuit board and a busbar holder. The busbar holder is on a side opposite to a terminal that is electrically connected to the circuit board with respect to the shaft in the circuit board housing.

Electric oil pump

An electric oil pump includes a motor including a shaft, a pump driven via the shaft, and an inverter assembly located on a rear side of the motor and secured to the motor. The motor includes a rotor, a stator, and a motor housing that houses the rotor and the stator. The pump includes a pump rotor and a pump housing. The motor housing has a bottomed tubular shape that includes a bottom portion on a side of the inverter assembly, and the inverter assembly includes an inverter housing including a circuit board housing that houses a circuit board and a busbar holder. The busbar holder is on a side opposite to a terminal that is electrically connected to the circuit board with respect to the shaft in the circuit board housing.

Electric motor and radiator fan

An electric motor including a rotor rotatably mounted about a rotational axis extending in the axial direction, and a stator including stator teeth widened in a T shape at the tooth-base side to form pole tabs and extending in the circumferential direction. The pole tabs may form a bearing shoulder. A respective stator slot for receiving coils of a stator winding is formed between adjacent stator teeth and a slot opening formed between mutually facing pole tabs. A reinforcing element may be inserted into a slot opening. The reinforcing element are held on mutually facing pole tabs of adjacent stator teeth by the bearing shoulders. The reinforcing element includes a contour that engages a bearing region to reduce a contact area with the bearing shoulders.

Contact device for a stator, stator and electric machine
11539259 · 2022-12-27 · ·

The invention relates to a contact device (1) for a stator (2) of an electric machine, wherein the contact device (1) has a contact carrier (4) made from an electrically insulating material, an upper side, which can be positioned to face away from the stator (2), and, at least on the upper side which can be positioned to face away from the stator (2), electrically conductive connection conductors (41) for contacting a plurality of coils (3), arranged over the circumference of the stator (2), via coil conductors (31). The contact device (1) furthermore has feedthrough openings (5), through which the coil conductors (31) of the coils (3) can be guided such that at least one coil conductor (31) can be connected to a connection conductor (41). The contact carrier (4) moreover has fixing devices (6) at the feedthrough openings (5), which fixing devices are designed in such a way that at least one coil conductor (31) touches a connection conductor (41) at a contact surface (7) and the coil conductor (31), at this contact surface (7), applies a permanent force action to the connection conductor (41) via forces acting perpendicularly to the respective conductor axis, whereby mutually parallel-lying portions of the coil conductor (31) and the connection conductor (41) are pressed against each other at the common contact surface (7).

Stator and motor

Embodiments of the present application provide a stator, comprising a coil group is provided with a first end part, a second end part, multiple coils respectively wound on a multiple teeth, and a transition line part configured to connect multiple coils, the first end part is provided with a first overlapping part having the same position as at least a part of the second end part in the circumferential direction, the second end part is provided with a second overlapping part having the same position as the first overlapping part in the circumferential direction, and a coil connecting part is connected with the first overlapping part and the second overlapping part.