H02K3/52

Stator for an electrical machine, an electrical machine and method for producing a stator of this kind

Stator and method for producing a stator for an electrical machine, comprising a stator main body (34) which has radial stator teeth (14) for receiving coils (17) of an electrical winding and, on an end side of the stator main body (34), has an insulating lamination (40) with receiving pockets (46) for insulation-displacement terminal elements (70), wherein the coils (17) are wound by means of a winding wire which is inserted into the receiving pockets (46), wherein an interconnection plate (52) has annular conductors (84) on which in each case a plurality of insulation-displacement terminal elements (70) are arranged, which insulation-displacement terminal elements axially engage into the receiving pockets (46) in order to make electrical contact with the winding wire, wherein the interconnection plate (52) is manufactured from plastic and has annular grooves (59) which are open axially at the bottom and into which the annular conductors (84) are inserted.

Stator winding for a rotating electrical machine

The disclosure relates to a stator for a rotating electrical machine. The stator includes: a laminated core which provides stator teeth with respect to an air gap of the rotating electrical machine, and a stator winding which has a plurality of tooth windings, wherein a respective one of the tooth windings is arranged on a respective one of the stator teeth and has a respective first electrical conductor arranged in a plurality of turns running around the respective stator tooth. The disclosure is based on the object of improving the electrical safety with respect to short circuits in the region of the stator winding. It is proposed that the respective tooth winding has a respective second electrical conductor which is electrically insulated from the first electrical conductor and has a plurality of turns arranged in a manner running around the respective stator tooth, wherein the respective turns of the first and second electrical conductors are arranged in a bifilar manner.

Multi-tunnel electric machine

Disclosed are various embodiments for an electric machine where the stator is a coil assembly and the rotor is a magnetic toroidal cylindrical tunnel or where the rotor is a coil assembly and the stator is a magnetic toroidal cylindrical tunnel.

MOTOR ASSEMBLY
20230094078 · 2023-03-30 ·

A motor assembly includes a stator including a stator core, a stator coil, and an insulator, and a rotor. The stator core includes a yoke, a plurality of teeth, and a shoe. The insulator includes an insulator body wrapping and insulating an outer surface of the shoe so that an inner end of the shoe is exposed to outside, and a creepage distance extension portion extending a creepage distance between the stator coil and the inner end of the shoe. The creepage distance extension portion includes an inner extension section extending from the end of the shoe along the circumferential direction, and an outer extension section extending outwardly from the inner extension section. Accordingly, the creepage distances between the stator coil and the stator core in the circumferential direction and the radial direction may be increased, respectively, without increasing the size of the stator in the radial direction.

ROTARY ELECTRIC MACHINE

A rotary electric machine includes: a stator; and a rotor that face the stator and that rotates together with a rotation shaft, the rotor including: a rotor core including rotor salient poles and a slot formed between adjacent rotor salient poles, and a rotor coil wound around each of the rotor salient poles via an insulating member through the slot. Further, the rotor coil includes: a slot coil portion; and a coil end portion protruding from an end surface of the rotor core in an axial direction, the insulating member includes: a slot insulating portion; and an end insulating portion, and the slot insulating portion and the end insulating portion are integrated.

MOTOR
20230036262 · 2023-02-02 ·

An embodiment provides a motor comprising: a stator; a rotor provided inside the stator; and a shaft coupled to the rotor, wherein the stator comprises a stator core, a coil wound around the stator coil, and an insulator provided between the stator core and the coil. The insulator comprises an upper insulator and a lower insulator, wherein an upper body of the upper insulator comprises: a first side wall portion; a second side wall portion provided spaced apart from the first side wall portion; and a first cover portion extending from an end portion of the first side wall portion and connected to an end portion of one side of the second side wall portion, wherein the number of a plurality of first grooves formed in the first side wall portion is different from the number of a plurality of second grooves formed in the second side wall portion. Accordingly, when a coil having an increased diameter is used, asymmetrical winding of the coil is realized using an insulator which guides placement of the coil, and thus performance of the motor can be improved.

MOTOR
20230099792 · 2023-03-30 ·

A motor includes a rotor that includes a shaft along a central axis extending in a vertical direction, a stator that includes coils and opposes the rotor in a radial direction, a casing that supports the rotor and the stator, and a terminal attached to the casing and electrically connected to lead wires extending from the coils. The terminal includes a lead wire terminal portion that is in contact with the lead wire, an external terminal portion that is electrically connected to the lead wire terminal portion and extends toward an outside of the casing, and a holding portion that holds the lead wire terminal portion and the external terminal portion.

Joining body

The present invention is provided with: an insulation holder formed of a thermoplastic resin material and having a first opening; a wire connection ring formed of a thermoplastic resin material and having a second opening; and a joining component inserted astride in the first opening and the second opening, the joining component being formed of a metal material having a higher melting point than those of the thermoplastic resin materials, the joining component having a higher stiffness than those of the insulation holder and the wire connection ring, wherein a welded part is formed by welding in at least a part of an area where each of the insulation holder and the wire connection ring has contact with the joining component.

Method for manufacturing a rotor for an electrical machine with a contactless power transmission system, and rotor, electrical machine and motor vehicle

A method for manufacturing a rotor for an electric machine with a contactless power transmission system, wherein an end winding cover is arranged on one end face of a laminated core of the rotor. The invention provides that a secondary unit (SEC) of the power transmission system is integrated in the end winding cover and, as a result, after the end winding cover has been arranged, the secondary unit (SEC) is held on the rotor indirectly via the end winding cover.

Stator assembly including insulation member and method of assembly thereof

A stator assembly includes an annular body extending about a central axis and a plurality of stator teeth extending axially from the annular body and spaced circumferentially about the annular body. The stator assembly includes at least one conduction coil and at least one bobbin configured to support the at least one conduction coil. The at least one bobbin is coupled to a first stator tooth such that the at least one conduction coil extends about the first stator tooth. The stator assembly further includes at least one insulation member configured to couple to a second stator tooth and extend into a slot between the second stator tooth and the at least one conduction coil. The at least one insulation member includes an end wall configured to cover the distal end of the second stator tooth when the at least one insulation member is coupled to the second stator tooth.