H02K5/06

MOTOR COOLING SYSTEM FOR E-BOOSTING DEVICE

A motor assembly for an e-boosting device is disclosed. The motor assembly includes a motor case and a motor cavity within the motor case. The motor case is configured to receive an electric motor that is configured to drivingly rotate a rotor about an axis of rotation. The motor assembly also includes a through-hole defined by the motor case. The motor case configured to be received in an outer housing to cooperatively define a coolant jacket with the outer housing. The coolant jacket includes a fluid flow path defined partly by the through-hole. Methods of manufacturing the motor assembly are also disclosed.

Modular electromagnetic machines and methods of use and manufacture thereof

An electromagnetic machine includes a housing, an axle coupled to the housing in a rotatable fashion, a stator assembly disposed generally within the housing, the stator assembly including a stator plate and a stator bearing coupled to the axle such that the stator assembly is rotatable about the axle, a rotor assembly fixed to the axle and disposed generally within the housing and including a rotor housing that defines a circumferentially extending channel that is sized to receive a portion of the stator assembly therein; and a locking mechanism configured to selectively prevent and permit rotation of the stator assembly about the axle via the stator bearing. The housing can include an access window defined therein such that the stator assembly is accessible through the access window.

Modular electromagnetic machines and methods of use and manufacture thereof

An electromagnetic machine includes a housing, an axle coupled to the housing in a rotatable fashion, a stator assembly disposed generally within the housing, the stator assembly including a stator plate and a stator bearing coupled to the axle such that the stator assembly is rotatable about the axle, a rotor assembly fixed to the axle and disposed generally within the housing and including a rotor housing that defines a circumferentially extending channel that is sized to receive a portion of the stator assembly therein; and a locking mechanism configured to selectively prevent and permit rotation of the stator assembly about the axle via the stator bearing. The housing can include an access window defined therein such that the stator assembly is accessible through the access window.

METHOD OF MANUFACTURING STATOR FOR ROTARY ELECTRIC MACHINE

A method of manufacturing a stator for a rotary electric machine includes: a step of preparing a stator core formed from a first metal material that is magnetic, the stator core having a space provided on a radially inner side and in which a rotor is to be disposed; a blocking step of covering at least a part of an end surface of the stator core in an axial direction and blocking the space using a blocking member; and a casting step of pouring a second metal material that is non-magnetic to a radially outer side of the stator core with at least a part of the end surface of the stator core covered and with the space blocked through the blocking step in a die.

Electric machine cooling systems and methods

An electric machine including a shaft, a rotor back assembly surrounding a portion of the shaft, and two or more permanent magnets radially positioned around the perimeter of the rotor back assembly. The electric machine also includes a rotor fan with multiple fan blades formed in an exterior surface of the rotor back assembly and one or more ventilation channels extending through the rotor back assembly. Methods of exporting heat from an electric machine, wither from a machine housing or through the shaft is also disclosed. The heat exportation methods feature the circulation of a fluid with the rotor fan through the ventilation channels and into contact with the housing, or exporting heat from the rotor back assembly through the shaft.

MOTOR ACCOMMODATION STRUCTURAL BODY, AUTOMOBILE INCLUDING MOTOR ACCOMMODATION STRUCTURAL BODY, AND METHOD FOR MANUFACTURING MOTOR ACCOMMODATION STRUCTURAL BODY
20220021265 · 2022-01-20 ·

Disclosed are a motor accommodation structural body, an automobile including the motor accommodation structural body, and a method for manufacturing the motor accommodation structural body. According to one aspect of the present disclosure, disclosed is a motor accommodation structural body for accommodating a motor for an automobile, the motor accommodation structural body including: a housing having an empty space formed therein; a guide unit which is provided on an outer surface of the housing, has a shape protruding outward, and extends along a longitudinal direction L of the housing; and a fixing bracket unit having a coupling portion which has one side coupled to the guide unit and the other side coupled to the automobile.

MOTOR HOUSING WITH LEAK-FREE FLUID CHANNELS EMBEDDED THEREIN
20210359571 · 2021-11-18 · ·

The present invention relates to a motor housing comprising fluid channels, in which leak-free fluid channels are embedded in the longitudinal direction of the motor housing, wherein at least one of the leak-free fluid channels is provided as a cooling fluid channel through which a cooling fluid flows.

Electric working machine

The present invention provides an electric working machine in which a control board can be disposed without limitations based on a length of a brushless motor in a direction along an axial line. The electric working machine comprises: a brushless motor provided with a rotor and a stator; a motor case and a motor housing in which the brushless motor is stored; a control board which is provided outside of the motor housing in a radial direction of an axial line defined at the center of the rotor, and supports the switching elements; a connection board which is provided in the motor case, and supports the sensors; a through hole provided on the motor case; a through hole provided on the motor housing; and leads and signal lines extending from inside of the motor housing to the outside of the motor housing through the holes.

Rotary machine with cooling jacket including helical groove

An example rotary machine includes a motor including a rotor and a stator, and a cooling jacket disposed around the stator. The cooling jacket includes an inner body part being cylindrical and in contact with the stator, an outer body part being cylindrical and surrounding the inner body part, and a groove through which a cooling medium passes, the groove circling helically around an outer circumference of the inner body part at least once. The groove has a pair of side surfaces opposed in a direction of an axis of rotation of the rotor, and a bottom surface connected to each of the pair of side surfaces. Each of the pair of side surfaces is formed having a draft angle inclined away from each other, the draft angle inclined relative to a release direction orthogonal to the axis of rotation.

Rotary machine with cooling jacket including helical groove

An example rotary machine includes a motor including a rotor and a stator, and a cooling jacket disposed around the stator. The cooling jacket includes an inner body part being cylindrical and in contact with the stator, an outer body part being cylindrical and surrounding the inner body part, and a groove through which a cooling medium passes, the groove circling helically around an outer circumference of the inner body part at least once. The groove has a pair of side surfaces opposed in a direction of an axis of rotation of the rotor, and a bottom surface connected to each of the pair of side surfaces. Each of the pair of side surfaces is formed having a draft angle inclined away from each other, the draft angle inclined relative to a release direction orthogonal to the axis of rotation.