The invention relates to a method of adjusting a brush holder (41) of a slip ring and brush assembly comprising at least one slip ring (50) with a radius of curvature R. With the method a test tool (80) is used to simulate a brush in the brush holder with the important difference that the test tool is able to indicate to the operator whether full contact between the slip ring and the contact surface of the test tool is obtained.

An electric motor for driving a motor vehicle component, such as a fan motor for cooling cooling water, has a thermal fuse with a contact spring. The contact spring has attached ends that are connected to a conducting path section between which an interruption point is formed. The springy ends of the contact spring are in soldered contact with each other in a spring-biased manner. The thermal fuse is a fuse module with a plastic support in which the conducting path sections are partially embedded in such a way that the contact spring lies in a window opening in the support. Terminals of the conducting path sections protrude from the plastic support.

An electric motor includes a plurality of SMD components arranged on a carrier of the motor, and a connection part for the SMD components together with an electrically conductive housing part of the motor. A contact spring electrically connects a plurality of SMD components to the housing part. The contact spring has a main section, a spring-type connection section that extends outwards from one side of the main section, and at least one spring-type contact section that extends outwards from the other side of the main section. The spring-type connection section of the contact spring includes a plurality of contact fingers for the SMD components.

An electric motor includes a plurality of SMD components arranged on a carrier of the motor, and a connection part for the SMD components together with an electrically conductive housing part of the motor. A contact spring electrically connects a plurality of SMD components to the housing part. The contact spring has a main section, a spring-type connection section that extends outwards from one side of the main section, and at least one spring-type contact section that extends outwards from the other side of the main section. The spring-type connection section of the contact spring includes a plurality of contact fingers for the SMD components.

A motor includes a rotor, a back cover, a housing, and a brush card assembly. The rotor includes a core fixed to a shaft, a coil that magnetizes a core, and a commutator connected to the coil. The back cover includes a back cover bottom surface portion, and a back cover cylindrical portion on an outer periphery of the back cover bottom surface portion to have a cylindrical shape. The brush card assembly includes a brush card bottom surface portion spaced apart from the back cover bottom surface portion in an axial direction through a first gap. The brush card bottom surface holds brushes and includes a nip portion nipped by the back cover and the housing, an outer peripheral wall spaced apart from the back cover cylindrical portion in a radial direction through a second gap, and contact portions contacting the back cover cylindrical portion.

The brush-holder regulator comprises a casing made from an insulating material suitable for being mounted on a rear bearing of an alternator and forming a one-piece assembly with at least one housing suitable for containing brushes allowing an electrical connection to be established with an excitation winding of a rotor of the alternator, an electronic control component (22) connected electrically to a trace circuit (21) overmoulded in the casing, and a cooling radiator (24) for the control component. According to the invention, the control component comprises a back electrode (225) on which the radiator (24) is mounted, the back electrode (225) and the radiator (24) being in electrical and thermal contact and rigidly attached to a portion (216) of the trace circuit.

The brush-holder regulator comprises a casing made from an insulating material suitable for being mounted on a rear bearing of an alternator and forming a one-piece assembly with at least one housing suitable for containing brushes allowing an electrical connection to be established with an excitation winding of a rotor of the alternator, an electronic control component (22) connected electrically to a trace circuit (21) overmoulded in the casing, and a cooling radiator (24) for the control component. According to the invention, the control component comprises a back electrode (225) on which the radiator (24) is mounted, the back electrode (225) and the radiator (24) being in electrical and thermal contact and rigidly attached to a portion (216) of the trace circuit.

An inner-rotor-type motor is configured such that a projecting portion is formed on an inner circumferential surface of a housing, a recess portion is formed on an outer circumferential surface of a stator, the stator is positioned with respect to the housing by the recess portion and the projecting portion being fitted to each other, the stator is configured by an annular insulator having an attachment surface being brought into close contact with a core end surface at one axial end of a stator core, a sensor substrate is attached to the insulator so as to be capable of detecting a rotation angle of a rotor, the recess portion of the stator is configured by a cutout portion being formed in an area that is a part of an outer circumferential surface of the insulator and includes a portion that is brought into close contact with the core end surface.

A brush holder apparatus includes a stationary support member having at least one groove and a fork electrical connector. A brush retainment member is configured to be releasably affixed to the stationary support member. The brush retainment member has at least one rail configured to slide along the at least one groove. The brush retainment member has a knife electrical connector configured to mate with the fork electrical connector. The stationary support member is configured for electrical connection to a collector mount and the brush retainment member is configured to retain at least one brush.

A brush holder system includes a stationary support member having at least one groove, and a fork electrical connector. A brush retainment member is configured to be releasably affixed to the stationary support member. The brush retainment member has at least one rail configured to slide along the at least one groove. The brush retainment member has a knife electrical connector configured to mate with the fork electrical connector. A radio frequency identification device (RFID) tag is mounted on the brush retainment member, and the RFID tag is configured to monitor brush wear and communicate brush wear status to a monitoring system. The stationary support member is configured for electrical connection to a collector mount and the brush retainment member is configured to retain at least one brush.