H02K5/15

Cooling of an electric motor

An electric machine comprises a housing (9) enclosing at least a rotor (5) and stator windings (4) of a stator (2) of the machine and comprising an end shield (10, 11) at each axial end of the machine. The housing has an air inlet (15) at a first axial end (12) of the machine and a peripheral air outlet (16) at the other, second axial end (13) of the machine. A fan (17) is arranged in the housing at said second axial end to rotate with the rotor for creating a flow of air through the housing from the air inlet to the air outlet for cooling parts of the electric machine. An air outlet channel (19) conducts air radially leaving the fan to the air outlet (16). This channel has a first channel portion with first walls (21) directing air leaving the fan (17) axially back in the direction of the first axial end (12) and a second channel portion with second walls (23) redirecting the air flow from the fan to assume a major radial component.

Cooling of an electric motor

An electric machine comprises a housing (9) enclosing at least a rotor (5) and stator windings (4) of a stator (2) of the machine and comprising an end shield (10, 11) at each axial end of the machine. The housing has an air inlet (15) at a first axial end (12) of the machine and a peripheral air outlet (16) at the other, second axial end (13) of the machine. A fan (17) is arranged in the housing at said second axial end to rotate with the rotor for creating a flow of air through the housing from the air inlet to the air outlet for cooling parts of the electric machine. An air outlet channel (19) conducts air radially leaving the fan to the air outlet (16). This channel has a first channel portion with first walls (21) directing air leaving the fan (17) axially back in the direction of the first axial end (12) and a second channel portion with second walls (23) redirecting the air flow from the fan to assume a major radial component.

Rotor and motor including the same

A rotor and a motor including the same. The motor includes a stator and a rotor configured to rotate by interacting with the stator. The rotor includes a plurality of permanent magnets disposed in a circumferential direction of the rotor and rotor cores disposed between the plurality of permanent magnets. The rotor core includes a notch cut inward from a circumferential surface thereof, and the notch is formed in an asymmetric shape. The rotor core has a notch formed on one side of the circumferential surface and the rotor core has a shape inverted left and right with the rotor core are alternately stacked, so that a magnitude of a synthetic cogging torque generated in the rotor is reduced.

Electric motor with housing fixed to end face of stator core
11509184 · 2022-11-22 · ·

A feed axis motor includes a front-side housing fixed to an end face of a stator core. The stator core is formed of a material with iron as a main component. The front-side housing is formed of a material with aluminum as a main component. The stator core and the front-side housing are coupled with each other at a welding mark generated by laser welding. The welding mark extends in a circumferential direction so as to cover a line of contact between the stator core and the front-side housing. The welding mark seals the boundary portion between the stator core and the front-side housing.

End plate for motor casing

An end plate for a motor with a motor casing. The end plate includes a body adapted to be coupled to the motor casing and cover an opening of the motor casing. The body defines a ribbed structure to shield a power terminal assembly disposed laterally outwardly with respect to the motor casing. The ribbed structure includes a first rib and a second rib spaced apart from the first rib, and the power terminal assembly is adapted to be coupled to and be captured in between the first rib and the second rib.

End plate for motor casing

An end plate for a motor with a motor casing. The end plate includes a body adapted to be coupled to the motor casing and cover an opening of the motor casing. The body defines a ribbed structure to shield a power terminal assembly disposed laterally outwardly with respect to the motor casing. The ribbed structure includes a first rib and a second rib spaced apart from the first rib, and the power terminal assembly is adapted to be coupled to and be captured in between the first rib and the second rib.

Housing for an electric motor
11588368 · 2023-02-21 · ·

An electric motor includes a housing with a tubular wall extending in an axial direction of the housing and a closures positioned at opposite axial ends of the tubular wall, a stator fixedly mounted inside of the housing, a rotor rotatably mounted inside of the housing, and a bearing rotatably supporting the rotor. At least one of the closures includes a rotor supporting portion. The rotor supporting portion includes a through hole configured to receive a portion of the rotor. The through hole has a triangular or polygonal shape, and a radius of an inscribed circle of the triangular or polygonal shape of the through hole is larger than a radius of the portion of the rotor received in the through hole.

Transmission with integrated electric machine

An electric machine for arrangement in a transmission housing, having an adapter device, an axle connected to the adapter device, a rotor arranged on the axle by a bearing device so as to be rotatable about the axle, and a stator which surrounds the rotor in a circumferential direction and which is arrangeable spaced apart from the rotor, and at least partially fixable, in the adapter device, wherein the adapter device partially covers the rotor and/or the stator.

Manufacture of a polymeric electrical machine

A method for manufacturing a polymeric electrical machine includes manufacturing a stator including a laminated stator core and a plurality of windings including winding overhangs; applying a surface treatment to the stator core constructed to reduce defects at an interface between a polymeric material and the stator core and enhance adherence between the polymeric material and the stator core; mounting the stator onto a mandrel; inserting the stator into an electrical machine housing mold; molding an electrical machine housing including a stator band with an integral non-drive end endplate, including overmolding the stator and winding overhangs within the stator band; molding a drive end endplate, including forming polymeric ribs in the drive end endplate and overmolding a metallic structure into the endplate, the metallic structure enhancing mechanical stiffness of the endplate; installing a rotor assembly into the electrical machine housing; and installing the endplate onto the electrical machine housing.

Manufacture of a polymeric electrical machine

A method for manufacturing a polymeric electrical machine includes manufacturing a stator including a laminated stator core and a plurality of windings including winding overhangs; applying a surface treatment to the stator core constructed to reduce defects at an interface between a polymeric material and the stator core and enhance adherence between the polymeric material and the stator core; mounting the stator onto a mandrel; inserting the stator into an electrical machine housing mold; molding an electrical machine housing including a stator band with an integral non-drive end endplate, including overmolding the stator and winding overhangs within the stator band; molding a drive end endplate, including forming polymeric ribs in the drive end endplate and overmolding a metallic structure into the endplate, the metallic structure enhancing mechanical stiffness of the endplate; installing a rotor assembly into the electrical machine housing; and installing the endplate onto the electrical machine housing.