Patent classifications
H02K5/20
DRIVE DEVICE
A drive device includes a motor and an inverter. A motor axis is parallel to an output axis. The inverter is located in a second direction orthogonal to a first direction with respect to the motor axis and extends in a third direction orthogonal to the first and second directions. When viewed from the first direction, a virtual straight line passing through the axes extends in the third direction. An inverter housing portion overlaps the axes when viewed from the second direction, and has a boundary wall on the virtual straight line side in the second direction. In the second direction, a distance between the boundary wall and the output axis is smaller than a distance between the boundary wall and the motor axis. A motor side connection portion has a portion closer to the side opposite to the output axis than the motor axis in the third direction.
Electronically commutated DC motor
An EC motor with a stator and a rotor mounted to a shaft. The motor has a cooling system, an over molded stator housing, and an optimized rotor. The stator has teeth with wound electromagnetic coils. The teeth and coils are distributed circumferentially with gaps between adjacent coils. The stator is over molded with plastic that forms axially oriented cooling passages between adjacent coil sections. An impeller fan then draws air into the motor through air inlets connected to air passages. The impeller fan directs the air through the axially oriented cooling passages in the stator and out air outlets. An optimized internal rotor has permanent magnets and silicon steel laminates spaced circumferentially and extending outwardly from a central hub. Rectangular shaped magnets are interposed in the gaps between the laminates. Wedge-shaped magnets are aligned radially with the laminates and between the laminates and the hub.
Electronically commutated DC motor
An EC motor with a stator and a rotor mounted to a shaft. The motor has a cooling system, an over molded stator housing, and an optimized rotor. The stator has teeth with wound electromagnetic coils. The teeth and coils are distributed circumferentially with gaps between adjacent coils. The stator is over molded with plastic that forms axially oriented cooling passages between adjacent coil sections. An impeller fan then draws air into the motor through air inlets connected to air passages. The impeller fan directs the air through the axially oriented cooling passages in the stator and out air outlets. An optimized internal rotor has permanent magnets and silicon steel laminates spaced circumferentially and extending outwardly from a central hub. Rectangular shaped magnets are interposed in the gaps between the laminates. Wedge-shaped magnets are aligned radially with the laminates and between the laminates and the hub.
Normalizing lateral reed critical frequency in vertical electric machines
A vertical electric machine comprises a specific structure that defines a double box construction for normalizing the vertical electric machine structure such that its two reed critical frequencies occur at a same frequency. The double box construction includes a first stiffness member having a first side wall in a lateral “X” direction and a second stiffness member having a second side wall in a lateral “Y” direction such that the second side wall is rotated 90 degrees relative to the first side wall. The first stiffness member and the second stiffness member are configured to produce equal stiffness in both lateral directions “X” and “Y”.
Normalizing lateral reed critical frequency in vertical electric machines
A vertical electric machine comprises a specific structure that defines a double box construction for normalizing the vertical electric machine structure such that its two reed critical frequencies occur at a same frequency. The double box construction includes a first stiffness member having a first side wall in a lateral “X” direction and a second stiffness member having a second side wall in a lateral “Y” direction such that the second side wall is rotated 90 degrees relative to the first side wall. The first stiffness member and the second stiffness member are configured to produce equal stiffness in both lateral directions “X” and “Y”.
INTERNAL CLOSED LOOP COOLING
An electric motor having internal closed loop cooling includes a cooling chamber coupled to the stator cover of the electric motor. A fan is positioned to circulate air through the interior of the electric motor and the cooling chamber. A heat sink in the cooling chamber removes heat from the circulating air. The heat sink may be coupled to a fluid cooling jacket to transfer heat thereto or therefrom.
High voltage converter for use as electric power supply
An electric power supply is disclosed having high-voltage, direct-current (HVDC) circuitry comprising one or more DC pre-charge capacitors and one or more power transistor switches, the HVDC circuitry configured to receive high-voltage, direct-current (HVDC) input power of about 320 volts and/or greater and convert the HVDC input power to multi-phase, high-voltage, alternating-current (HVAC) output power of about 320 volts and/or greater; and low-voltage, direct current (LVDC) circuitry adapted and configured to operate on low-voltage, direct-current, wherein the LVDC circuitry is configured to control and monitor the multi-phase HVAC output power. The electric power supply is further configured to operate in reverse and convert received multiphase HVAC input power to HVDC output power.
Fan and electric machine assembly and methods therefor
A motor assembly having a rotational axis includes a motor housing comprising a plurality of cooling openings extending therethrough and defining a chamber. The motor assembly also includes a stator fixedly coupled to the motor housing and positioned within the chamber. A rotor is coupled to at least one of the motor housing and the stator, wherein the rotor is configured to rotate about the axis and is positioned within the chamber. The motor assembly includes a fan having a first inlet side on a first axial side of the fan and a second inlet side on a second, opposing, axial side of the fan. The fan is configured to draw cooling air in a first direction through the at least one cooling opening into the first inlet side, and the fan is also configured to draw cooling air in a second, opposite direction into the second inlet side.
Motor housing with an integrated cooling passage
A cooling-channel integrated motor housing includes a motor housing, a plurality of stator cores press-fitted into the motor housing, and a cooling pipe inserted into the motor housing and disposed in a circumferential direction of a circle along which the stator cores are arranged. The 1cooling pipe is disposed to overlap with the stator cores in a direction perpendicular to a direction in which a rotating shaft of a motor extends.
E-CHARGER WITH LONGITUDINAL COOLING PASSAGE
An e-charger includes a motor case that encases the motor and an outer housing that houses the motor case. The e-charger additionally includes a cooling system with passages cooperatively defined by the outer housing and the motor case. First and second longitudinal passages extend between the first and second ends of the motor, and a second longitudinal passage extends between the second and first ends of the motor. The end passage fluidly connects the first and second longitudinal passage. The cooling system is configured for directing flow of the coolant from the inlet, through the first longitudinal passage in a first longitudinal direction with respect to the axis, through the end passage, and back through the second longitudinal passage in a second longitudinal direction with respect to the axis.