A cooling jacket for an electric motor comprises a fluid passage disposed adjacent to a stator and configured to convey a cooling fluid. The cooling jacket includes a flow mixing enhancer within the fluid passage adjacent an axial end of the stator. The flow mixing enhancer includes baffles, a porous fibrous structure, and/or an open-cell foam to provide greater thermal conductance at a region adjacent to the axial ends than it provides to a central region therebetween. A flow bridge directs the cooling fluid through circumferential flow paths adjacent to both of the axial ends before the cooling fluid is circulated in a central flow path around the central region of the stator. One or more nozzles direct a jet of cooling fluid upon the stator end winding, a rotor end winding, and/or printed circuit board. A ring-shaped coolant header may supply the cooling fluid to the nozzles.

A rotor for an electric machine including a shaft having a first end, a second end, an outer surface and an inner surface that defines a passage extending between the first end and the second end. A plurality of rotor laminations is mounted to the outer surface of the shaft. A plurality of windings extends about the plurality of rotor laminations. The plurality of windings includes a first end turn arranged proximate the first end and a second end turn arranged proximate the second end turn. An end turn support is arranged at one of the first and second end turns. The end turn support includes a cooling circuit fluidically connected to the passage. The cooling circuit includes an outlet that directs coolant onto the one of the first and second end turns.

An electric machine for converting between electrical and rotary mechanical energy includes a rotor that is journalled to rotate about an axis of rotation, and an adjacent stator that magnetically exerts torque upon the rotor across a magnetic airgap in response to applied electric power to air core stator windings that are bonded in thermal contact to a slotless ferromagnetic stator backiron forming the stator surface facing the magnetic airgap, the rotor has a surface that is opposed to, and spaced apart from, the corresponding surface on the stator, the rotor surface and the stator surface define the airgap therebetween. The rotor has permanent magnets that generate magnetic flux across the magnetic airgap and through the air core stator windings. The air core windings are cooled by a physical loop having an evaporator, a remote located condenser and connected by two fluid flow lines filled with two phase fluid comprising liquid and gas both traveling in the same direction around the physical loop. The evaporator is constructed as an annulus co-annular with the rotor and located in thermal contact with the stator backiron and in thermal conduction indirectly with heat across the bond of the air core stator windings and through the stator backiron as heat is generated from the application of electric power; The evaporator transfers heat from the stator backiron to the fluid through phase change energy of the fluid, and the fluid is passively circulated to the condenser where the phase change energy is released remotely by convection of heat to ambient air, wherein the condenser is located at a higher elevation than the stator and the evaporator has two internal parallel fluid paths located on opposite diametral sides of the stator.

The present invention relates to a module for cooling a heating element and a motor including the same. The module for cooling the heating element, according to the present invention, can comprise: a flat plate-shaped heat pipe containing working fluid therein, coming into close contact with the heating element, and including a condensation region which does not come into contact with the heating element; and a cooling channel connected to the condensation region, and cooling the heat pipe by a refrigerant.

The present invention relates to a module for cooling a heating element and a motor including the same. The module for cooling the heating element, according to the present invention, can comprise: a flat plate-shaped heat pipe containing working fluid therein, coming into close contact with the heating element, and including a condensation region which does not come into contact with the heating element; and a cooling channel connected to the condensation region, and cooling the heat pipe by a refrigerant.

Various embodiments of the teachings herein include a canned electrical rotating machine or liquid pump. The machine or pump may include a can made of a first material. The first material comprises, at least in a proportion of more than 50% by weight, a composite material with high-modulus or ultrahigh-modulus (HM/UHM) carbon fiber reinforcement.

Various embodiments include a rotor for an electric machine comprising: an electric coil arrangement; and a winding carrier mechanically carrying the coil arrangement and at least partially enclosing the coil arrangement on a radially outer side of the coil arrangement. The rotor includes an inner cavity for circulating a fluid coolant such that the coil arrangement comes into contact with the liquid coolant on its radially inner side as the rotor rotates.

Various embodiments include a rotor for an electric machine comprising: an electric coil arrangement; and a winding carrier mechanically carrying the coil arrangement and at least partially enclosing the coil arrangement on a radially outer side of the coil arrangement. The rotor includes an inner cavity for circulating a fluid coolant such that the coil arrangement comes into contact with the liquid coolant on its radially inner side as the rotor rotates.

An end coil cooling structure includes: a shielding member which is disposed within a motor housing, surrounds an area where an end coil is disposed, and forms an enclosed space; and a plurality of heat conducting particles disposed to fill the enclosed space and to come into contact with the end coil.

A cooling structure is provided that cools a rotor in a motor. The motor includes a shaft that is rotatably supported on a case and a rotor having a rotor core to which a plurality of magnets are provided on an outer periphery of the shaft and which is disposed to face a stator. Flow passages are formed on the shaft and the rotor and cooling oil passes through a core flow passage inside the rotor core from an introduction flow passage on a first side in an axial direction of the shaft and flows to the introduction flow passage on a second side in the axial direction of the shaft. An inlet communicating with the introduction flow passage and an outlet communicating with the introduction flow passage are formed in the case.