The present disclosure provides a rotary electric machine including a housing, a stator, a rotor, an outer cover and a plurality of power cables. The stator is disposed in the housing and includes a stator core, a plurality of windings, a circuit board and a plurality of conductive pillars. The plurality of windings are wound around the stator core. The circuit board is fixed on the top of the stator core. The plurality of conductive pillars are electrically coupled with the circuit board. The rotor includes and an end cover. The end cover is disposed between the outer cover and the housing. The plurality of conductive pillars partially penetrate through a notch of the end cover, respectively. Two ends of each of the plurality of power cables are electrically coupled with the corresponding one of the plurality of conductive pillars and a connector, respectively.

Various disclosed embodiments include illustrative stator winding interface devices, electric motors, and methods of manufacturing an electric motor. In an illustrative embodiment, a stator winding interface device includes phase plates, a neutral plate, and a structure configured to maintain the phase plates and the neutral plate in a rigid orientation.

Provided are a one body type terminal assembly of a driving motor for a vehicle and a manufacturing method thereof, the one body type terminal assembly including a bus bar assembly including a plurality of ring-shaped bus bars overlapping each other, each of which is primarily insert-injection-molded and of which an outer surface is surrounded with an insulating material; and flanges which are simultaneously insert-injection-molded with the bus bar assembly to be formed to protrude from an outer circumferential surface of the bus bar assembly at intervals when the bus bar assembly is secondarily insert-injection-molded.

In some examples, a connecting ring may connect to a stator coil. The connecting ring may include at least one linear conductor integrally formed in a ring-like shape. Further, the connecting ring may include a terminal section integrally formed in the linear conductor, the terminal section including a hole configured to receive a wire end of the stator coil inserted into the hole in an insertion direction. In addition, the connecting ring may include a cylindrical protrusion having an opening in communication with the hole. The cylindrical protrusion may protrude away from the hole in the insertion direction. Additionally, the connecting ring may include bends for raising a first portion of the connecting ring including the terminal section in the insertion direction relative to a second portion of the connecting ring. An insulating member may cover the second portion of the connecting ring.

Terminal device for a stator of an electric machine includes a central opening, and an insulation body surrounding the central opening about a longitudinal axis extending through the central opening. The insulation body includes a base and a plurality of concentrically arranged ribs protruding from the base into an axial direction and extending along a circumferential direction. A plurality of accommodation spaces are each formed between a respective pair of radially adjacent ribs and having the shape of a sector of an annulus.

A method for mounting a switching unit on a component of an electric motor, including a component of an electric motor. The component may include a plurality of teeth and coil windings, arranged on the teeth and are formed by winding wire portions, the winding wire portions protruding from the coil windings by means of winding wire ends. A switching unit, which has an arrangement of connecting conductors, is arranged on the component of the electric motor. At least some of the winding wire ends are connected to the connecting conductors of the switching unit. In order to connect the winding wire ends to the connecting conductors of the switching unit, a positioning element, operatively connected to the winding wire ends, and the switching unit are moved relative to each other along a movement plane and the winding wire ends are thereby brought into contact with the connecting conductors.

The invention relates to a stator (10) and to a method for producing a stator (10) for an electric machine (12), comprising a stator body (34) which has radial stator teeth (14) for receiving sub-coils (17) of an electric winding (16). An insulating plate (40) with guide elements (44) for connection wires (30, 31) is arranged between the sub-coils (17) on an end face (39) of the stator body (34), and a separately produced wiring plate (52) is arranged axially over the insulating plate (40), said wiring plate having conductor elements (63) for electrically contacting the connection wires (30, 31) with customer-specific connection plugs (56) of a controller. The wiring plate (52) is supported directly on the end face (39) of the stator body (34) by means of spacers (84).

Disclosed are a hairpin connecting device and a hairpin winding motor including the same. An exemplary embodiment of the present invention may provide a hairpin connecting device including: a cover part shaped like a circular loop fastened to a leg side of a stator core; and a plurality of connection caps arranged inside the cover part in a circumference direction and configured to electrically connect connected ends of respective hairpins exposed to the leg side.

A stator for an electric machine comprises a cylindrical stator core, windings positioned on the stator core, and an end disc positioned an end of the stator core. The stator core defines an inner diameter and an outer diameter. A plurality of slots are formed in the core and extend radially from the inner diameter toward the outer diameter. The windings include in-slot portions, end turns, and at least one jumper. The end disc defines a plurality of slots aligned with the slots of the stator core and at least one dog hole removed from the slots of the end disc. The at least one jumper is bent circumferentially around the dog hole and connects two of the in-slot portions of the windings.

A method for manufacturing a motor lead cable includes the steps of forming one or more motor leads and placing external armor around the one or motor leads. The step of forming each of the one or more motor leads includes providing an insulated conductor, providing an open capillary tube that has opposing sides that have not been joined together, placing the insulated conductor inside the unclosed capillary tube, approximating the sides of the unclosed capillary tube around the insulated conductor, and welding the sides of the capillary tube together to form a closed capillary tube around the insulated conductor.