H02K15/024

Stator for an electric machine with improved cooling, electric machine and motor vehicle
11611248 · 2023-03-21 · ·

A stator (1) for an electric machine (100) has stator laminations (3) stacked in an axial direction (A) to form a stator lamination stack (2). The stator laminations (3) have strip-shaped inserts (4) extending in a radial direction (R). The inserts (4) have a higher thermal conductivity than the rest of the stator lamination (3). The stator laminations (3) are rotated in relation to one another in an azimuthal direction (U) about an angle of rotation (D) in such a manner that the inserts (4) of directly adjacent stator laminations (3) are not arranged one above another in the axial direction (A). An electric machine (100), a motor vehicle (200) and a method for producing a stator (1) also are provided.

METHOD OF MANUFACTURING LAMINATED CORE

Provided is a method of manufacturing a laminated core by punching electrical steel strips including an insulation coating to obtain core single sheets and laminating the core single sheets, the method including: pressurizing two or more electrical steel strips using a guide roller to temporarily bond the electrical steel strips immediately before the punching; and obtaining the core single sheets by performing the punching after inserting the two or more electrical steel strips after the temporary bonding into a punching die.

TRANSLATION MOTOR AND A METHOD FOR PRODUCING A STATOR OF SUCH A TRANSLATION MOTOR
20220337137 · 2022-10-20 ·

A translation motor includes a flat stator that defines a stator plane and has an upper face and a lower face. An active translation rotor is linearly displaceable relative to an X-axis along the stator plane. The upper face includes a toothed structure arranged linearly with respect to the X-axis and is defined by stator teeth and stator tooth spaces. The flat stator is defined by a stamping-shaped planar stator material and has a die side that is an elevated side and a punch side that is a recessed side. The die side has elevations that define the stator teeth. The die side defines the upper face and the punch side defines the lower face.

MANUFACTURING METHOD FOR LAMINATED CORE OF ROTATING ELECTRIC MACHINE, AND MANUFACTURING APPARATUS FOR LAMINATED CORE OF ROTATING ELECTRIC MACHINE

A manufacturing method for a laminated core of a rotating electric machine includes a laminating step and a core separating step. In the laminating step, a plurality of core elements are laminated, thereby forming an element laminate. In the core separating step, under a state in which the element laminate is pressed in a lamination direction of the plurality of core elements, a part of the element laminate is moved from the element laminate in a direction orthogonal to the lamination direction by a set dimension in the lamination direction, thereby obtaining a separated laminate.

SLOT COOLING FINS IN ELECTRICAL MACHINES

A method for manufacturing a stator for an electric machine comprises manufacturing a slot cooling fin to extend into a slot defined between a first tooth, a second tooth, and a stator yoke, and disposing a coil in the slot, wherein the slot cooling fin extends into the first coil.

SOFT MAGNETIC STEEL SHEET, METHOD FOR MANUFACTURING THE SOFT MAGNETIC STEEL SHEET, AND CORE AND DYNAMO-ELECTRIC MACHINE IN WHICH THE SOFT MAGNETIC STEEL SHEET IS USED
20220328225 · 2022-10-13 ·

The present invention aims at providing an iron-nitrogen-based soft magnetic steel sheet having a saturation magnetic flux density higher than that of pure iron, a method for manufacturing the soft magnetic steel sheet, and a core and a dynamo-electric machine in which the soft magnetic steel sheet is used. The soft magnetic steel sheet according to the present invention includes C, N, and the balance of Fe and inevitable impurities and is comprised of an α phase, an α′ phase, an α″ phase, and a γ phase. The α phase serves as a main phase, a volume ratio of the α″ phase is 10% or more, and a volume ratio of the γ phase is 5% or less. The core according to the present invention includes a laminated body of the soft magnetic steel sheets.

Method of manufacturing stacked core and apparatus for manufacturing stacked core
11469652 · 2022-10-11 ·

A method of manufacturing a stacked core includes forming a first pilot hole in a metal plate, forming a worked portion of the metal plate in a state in which a first pilot pin is inserted into the first pilot hole, the worked portion being displaced relative to a plane of the metal plate, press-fitting the worked portion of the metal plate to reposition the worked portion to extend along the plane of the metal plate, forming a second pilot hole in the metal plate after press-fitting the worked portion of the metal plate, and forming a blanked member by blanking the metal plate in a state in which a second pilot pin is inserted into the second pilot hole, the blanked member including the worked portion.

Device for manufacturing laminated iron core and method for manufacturing laminated iron core
11469651 · 2022-10-11 · ·

A device and a method for manufacturing a laminated iron core are provided for including: a first supply unit of supplying a first adhesive to a first part of a predetermined region, the predetermined region corresponding to a punched member of a strip-shaped metal sheet intermittently fed in one predetermined direction; a second supply unit arranged at a downstream side in a conveyance direction of the metal sheet with respect to the first supply unit, and of supplying a second adhesive to a second part different from the first part of the predetermined region; and a punching unit of punching the predetermined region of the metal sheet to which the first supply unit and the second supply unit supply the first adhesive and the second adhesive, so as to form the punched member having the first adhesive and the second adhesive applied on the first part and the second part.

STATOR
20220337103 · 2022-10-20 ·

Stator for an electric motor, comprising the following components: at least one first basic stator, wherein the basic stator is formed from at least two basic stator modules which in an annular manner are disposed in series, wherein the first basic stator module conjointly with the at least second basic stator module forms a stator yoke, wherein each of the basic stator modules configures a stator tooth that extends radially from the stator yoke; at least one tooth shoe, wherein the tooth shoe is connected to the stator tooth in a force-fitting and/or form-fitting manner by means of a tongue-and-groove connection, in particular by means of a dovetail joint; at least one electric winding; at least one insulation which electrically isolates the basic stator from the winding, at least one expansion means; as well as at least one cooling device, wherein the components are able to be combined in a modular manner.

PRELOADING MAGNETS IN A ROTOR CORE
20220337111 · 2022-10-20 ·

A rotor core for an electric machine of an automobile includes a core stack including a plurality of lamination plates, each lamination plate including a plurality of apertures formed therein, the apertures of each of the lamination plates axially aligned to define a plurality of magnet slots extending axially through the core stack, a plurality of magnets stacked axially within each of the plurality of magnet slots along a length of the core stack, at least one of the plurality of magnet slots including a cavity extending axially along the length of the core stack, and a wedge inserted within the cavity adapted to apply a lateral force onto the plurality of magnets within the at least one magnet slot to secure the plurality of magnets within the at least one magnet slot.