A stator for an electric machine and a method for its manufacture are specified, said electric machine having a laminated core around an axial direction that, in a first overmoulding between a first axial end and a second axial end, is surrounded by a first plastic material having several grooves, into which the stator windings having a first winding head and a second winding head that are connected to several connecting contacts are supplied, wherein in a second overmoulding, a second plastic material fills the grooves around the stator windings and at least covers regions outside of the first winding head on the first axial end and outside of the second winding head on the second axial end.

A stator for an electric machine comprises a stator core, at least two grooves which are arranged in the stator core, an electrical winding which comprises at least two dimensionally stable electrical conductors, and at least one interconnecting element on at least one side of the stator core, wherein at least one of the conductors is arranged in the grooves, respectively, the interconnecting element is electrically connected to at least one of the conductors, the interconnecting element is mechanically connected to the stator core via at least one of the conductors, the conductors are each mechanically fixed in the grooves, and the mechanical connection between the interconnecting element and the stator core is self-supporting via at least one of the conductors. In addition, an electric machine and a method for producing a stator for an electric machine are specified.

A stator includes a hollow cylindrical stator core and a stator coil formed of a plurality of electric conductor segments. Each of the electric conductor segments includes, at least, an in-slot portion received in a corresponding slot of the stator core and a protruding portion that protrudes from the in-slot portion outside of the corresponding slot. Each of the electric conductor segments also has an insulating coat covering its outer surface. For each intersecting pair of the protruding portions of the electric conductor segments, at least one of the two protruding portions of the intersecting pair has an indentation formed in a side face thereof radially facing the other protruding portion at the intersection of the two protruding portions. Further, a thickness of the insulating coats at the indentations is substantially equal to a thickness of the insulating coats at the in-slot portions of the electric conductor segments.

The invention relates to a stator of an electric machine, comprising: a laminated stator core (3), which has a stator axis (2), comprises a plurality of stator teeth (5) and a plurality of stator slots (6) formed between the stator teeth (5), and is formed by a plurality of stacked stator laminations (4); and - electrical conductor elements (10), which run through the stator slots (6) of the laminated stator core (3) and are provided in order to form an electrical winding, more particularly a plug-in winding. In each of the stator slots (6), a slot insulator (11), more particularly a slot insulation paper, is provided in order to electrically insulate the conductor elements (10) from the laminated stator core (3). The stator laminations (4) each have a plurality of lamination teeth (7) and a lamination yoke (8), which connects the lamination teeth (7). The stator teeth (5) of the laminated stator core (3) are each formed by stacked lamination teeth (7) of the stator laminations (4). The stator is characterized in that, in the laminated stator core (3), at least one stator lamination (4) is provided which is rotated in peripheral direction with respect to the stator axis (2), relative to other of the stator laminations (4) of the laminated stator core (3), such that, in each stator slot (6) of the laminated stator core (3), a lamination tooth portion (12) of one of the lamination teeth (7) of said stator lamination protrudes into the stator slot (6).

A rotor for a rotary electric machine, wherein: magnet insertion holes are formed, each defined by the plurality of through holes communicating with each other in the axial direction across the plurality of magnetic sheets; and each of the permanent magnets is twisted about the center axis so as to be placed into a corresponding one of the magnet insertion holes, each having opposite ends in the axial direction that are shifted from each other by an angle corresponding to the constant angle, from outside in the axial direction.

A stator/rotor lamination sheet for a stator/rotor lamination of generators and electric motors has spacers, wherein the spacers are monolithic lamination sections that are bent out of a lamination sheet plane about a bending edge and create corresponding recesses in the lamination sheet, wherein the spacers transversely protrude from the lamination sheet plane. A method for manufacturing the stator/rotor lamination sheet provides that a stator/rotor lamination sheet is punched out of a metal sheet; lamination sections are partially punched out out of the metal sheet; and the partially punched-out lamination sections are bent out of a lamination sheet plane of the lamination sheet to form spacers of the lamination sheet.

A method of manufacturing a stator of a rotary electric machine includes heating a stator core so as to expand the stator core. The stator core has a hollow cylindrical shape and includes slots. The method includes inserting conductor groups in the slots of the heated stator core. The conductor groups each include segment conductors. The method includes cooling the stator core where the conductor groups are inserted so as to provide an interference between each of the slots and a corresponding one of the conductor groups.

The method for repairing a stator having a damaged part includes providing the stator with a seat, removing the damaged part of the stator, connecting the inserts replacing the damaged part of the stator to the seat, and fixing the inserts.

A manufacturing method of an iron core product includes: heating an iron core body attached to a jig together with the jig; removing the iron core body from the jig when the jig and the iron core body are heated to denote a first temperature; and separately cooling, after removing the iron core body from the jig, the iron core body and the jig such that the iron core body is at a second temperature lower than the first temperature and the jig is at a third temperature lower than the first temperature.

A guide member includes a first diametrically directed side guide section and a second diametrically directed side guide section formed by bending a single member at a bent portion. The first diametrically directed side guide section guides predetermined portions of electric conductors on a diametrically directed side of a slot. Further, the second diametrically directed side guide section guides predetermined portions of the electric conductors on a diametrically directed side of another slot adjacent to the slot. The bent portion is supported by a supporting body.