H02K15/024

METHOD FOR MANUFACTURING STATOR

An object of the invention is to provide a method for manufacturing a stator of a rotating electric machine that can reduce the size of a coil end. According to the invention, a method for manufacturing a stator, which includes a stator core and a stator coil to which ends of a plurality of substantially U-shaped segment coils inserted into slots of the stator core are connected, includes twisting the end of the segment coil using a twisting jig 600. In the twisting, in a state in which the end of the segment coil is inserted into a groove portion 610 of the twisting jig, an edge portion 620 forming a part of the groove portion 610 is used as a twisting fulcrum, and a load is applied to the segment coil to forma press trace of the edge portion on the segment coil.

ROTATING ELECTRIC MACHINE

An object of the present invention is to improve the reliability of a rotating electric machine. A stator of a rotating electric machine includes a stator core on which teeth and slots are provided on a cylindrical inner surface, a plurality of windings arranged inside the slot, and slot liners disposed between an inner wall of the slot and the plurality of windings. Each of the plurality of windings has a first surface formed along a radial direction of the stator core and a second surface formed along a circumferential direction, the slot has a first inner wall facing the first surface, and a second inner wall facing the second surface, an adhesive layer expanded by processing is formed on a front surface of the slot liner, when an area of the first surface is larger than an area of the second surface, a distance between the first surface and the first inner wall is smaller than a distance between the second surface and the second inner wall, and when the area of the first surface is smaller than the area of the second surface, the distance between the first surface and the first inner wall is larger than the distance between the second surface and the second inner wall.

Method of manufacturing stacked core with adhesive

A method of manufacturing a stacked core includes: forming a stack by stacking a plurality of core members, each of the plurality of core members including one or more blanked members blanked by a die from a metal plate along a predetermined shape; removing one core member of the plurality of core members from the stack; supplying adhesive to the one core member removed from the stack; and stacking the one core member next to an adjacent core member of the plurality of core members so that the adhesive is placed between the one core member and the adjacent core member.

ROTATING ELECTRIC MACHINE AND METHOD FOR MANUFACTURING ROTATING ELECTRIC MACHINE
20220209588 · 2022-06-30 · ·

Stacked core sheets forming a stacked core of a rotating electric machine have tooth portions on the inner circumferential side. Axial-direction holes penetrating the stacked core in the axial direction are provided near the tooth bases and near the outer circumferential surface. Resin is injected through tooth base neighbor holes near the tooth bases and core outer circumferential holes near the outer circumferential surface of the stacked core, among the axial-direction holes in the rotating electric machine. Thus, the resin fills gaps near the tooth bases and near the outer circumferential surface of the stacked core, so that the stacked core sheets are bonded to each other, thus obtaining a rotating electric machine having such a stacked core.

STATOR, STATOR MANUFACTURING METHOD, MOTOR, AND ELECTRIC VEHICLE

Embodiments of this application disclose a stator, a stator manufacturing method, a motor, and an electric vehicle. The stator includes: a stator tooth part, where a plurality of stator tooth parts are arranged at intervals along a circumferential direction; and a stator yoke part, where the stator yoke part is disposed along a circumferential direction of the stator tooth part, and the circumferential direction is a circumferential direction around a central axis of the stator; where the stator tooth part and the stator yoke part are integrally formed by an oriented silicon steel sheet, and a grain direction of the formed oriented silicon steel sheet points to the central axis of the stator along a radial direction. Therefore, the stator tooth part and the stator yoke part are formed by using one material, and there is no need to splice two materials, thereby reducing process costs.

Stator for rotating electrical machine, rotating electrical machine and method of producing stator for rotating electrical machine
11374463 · 2022-06-28 · ·

A stator for a rotating electrical machine includes a stator coil and a stator iron core having slots into which the stator coil is mounted, wherein a coil end of the stator coil is elliptical in shape around a center axis of the stator iron core.

MOTOR APPARATUS

A is constructed such that upper and lower shafts, which are coaxial, are rotated in opposite directions using a single coil winding, simplifying the structure of the motor apparatus and reducing the numbers of sensors and controllers to be mounted thereon.

Electric machine component and method to fabricate

An electric machine rotor including a first stamped rotor lamination and a first stamped sheet of a material different than the first stamped rotor lamination is provided. The first stamped rotor lamination may define a pair of magnet pockets. The first stamped sheet may be coplanar with and scarf jointed to the first stamped rotor lamination to define a center bridge between the magnet pockets that has a magnetic permeability less than, and a mechanical strength greater than, the first stamped rotor lamination. The rotor may further include a second stamped sheet of a material different than the first stamped rotor lamination coplanar with and scarf jointed to the first stamped rotor lamination to define a top bridge adjacent to one of the magnet pockets at a perimeter of the rotor that has a magnetic permeability less than, and a mechanical strength greater than, the first stamped rotor lamination.

Stator for motor and method of manufacturing

A stator for a motor includes laminations arranged axially adjacently. A first lamination includes sub-yoke parts and tooth parts. The sub-yoke parts are spliced through a first yoke engaging part to form an annular first yoke part. The first tooth parts are assembled on an inner edge of the first yoke part through a first tooth engaging part. The second lamination includes sub-yoke parts and tooth parts. The sub-yoke parts are spliced through a second yoke engaging part to form an annular second yoke part. The second tooth parts are assembled on an inner edge of the second yoke part through a second tooth engaging part. The first and second tooth engaging parts are superposed in the axial direction. A method of manufacturing a stator for a motor is also described.

MANUFACTURING APPARATUS AND MANUFACTURING METHOD FOR LAMINATED IRON CORE
20220165492 · 2022-05-26 ·

Problem to be Solved

An adhesive agent is accurately applied on an adhesive agent applying surface.

Solution

Provided are guiding members (100) that guide the conveyance of a sheet steel strip (F) along an intermittent conveyance direction of the sheet steel strip (F) and limit the upward movement of the sheet steel strip (F), and an adhesive agent applying apparatus (50) that applies an adhesive agent to an adhesive agent applying surface at a section corresponding to an iron core lamina (A, W).