A method is presented for producing an arrangement for a plug-in coil of an electric machine, having the following steps: providing an arrangement of coil elements, which each are embodied as a rod-shaped coil element and are pre-aligned with one another; gripping the arrangement of coil elements by way of a grip apparatus, wherein the grip apparatus grips the arrangement of coil element by way of a first grip device in a first grip plane and by way of a second grip device in a second grip plane which is arranged beneath the first grip plane and at a distance therefrom; holding the arrangement of coil elements by way of the grip apparatus and inserting legs of the coil element into allocated grooves of a core; and releasing the grip apparatus from the arrangement of coil elements.

A gripping apparatus for gripping at least one of several conductive members. The gripping apparatus is configured to grip different geometries of conductive members. The conductive member includes a first and a second conductive member end portion. The gripping apparatus includes a basic body, a first gripping device having a first gripper, wherein the first gripping device is configured to grip the first conductive member end portion or the second conductive member end portion of a predetermined conductive member via the first gripper. The gripping apparatus further has a second gripping device including a second gripper disposed to be movable relative to the basic body. The second gripping device is configured to move the second gripper relative to the first gripper such that the second gripper grips the predetermined conductive member at the second conductive member end portion or at the first conductive member end portion.

A method of manufacturing a base winding assembly of a stator. The base winding assembly includes a plurality of conductor loop groups each formed of a plurality of conductor loops that are open on one side, wherein the closed ends of the conductor loops that are open on one side can be arranged at one face of the base assembly and the open ends can be arranged at the opposite face side of the base assembly, wherein the manufacturing of the base winding assembly is done by an additive manufacturing process in which a layer-by-layer application and local solidification of build-up material takes place. Furthermore, a method for manufacturing a stator for an electric machine, as well as a base winding group of a stator and a stator are proposed.

Disclosed is a method for manufacturing an MSO coil, comprising: a pressing step of forming a bent surface on a part of a unit coil layer, which has a ring shape such that both ends thereof face each other, thereby endowing both ends of the unit coil layer with a height difference; a fixing step of connecting and fixing a plurality of unit coil layers to each other, each unit coil layer having the bent surface formed thereon, such that the first end of both ends of a unit coil layer having the bent surface formed thereon contacts the second end of both ends of another unit coil layer having the bent surface formed thereon; and a bonding step of bonding connection parts defined by contact of the first and second ends of each of the plurality of unit coil layers that are connected and fixed to each other.

An object of the present invention is to suppress reduction of insulation reliability between stator coils. A method of manufacturing a rotary electric machine according to the present invention is a method of manufacturing a stator including an insulating member intervening between a plurality of coil end portions each protruding from a stator core, the method including: a first step of disposing an interposed member to cover part of the insulating member between the plurality of coil end portions; and a second step of welding part of each of the plurality of coil end portions.

A coil includes a center portion arranged in a slot of a stator core, and an end portion protruding in an axial direction from the stator core. The end portion has a first portion, and a second portion thinner than the thickness of the first portion.

An apparatus for manufacturing a stator includes a supporting member configured to support a stator core, at least one processing jig having a cylindrical part and a plurality of protruding parts, and an operating unit. The operating unit is configured to perform, in a state where each of coil protruding parts is inserted between one circumferentially-adjacent pair of the protruding parts of the processing jig and an axial end face of the stator core is located close to the protruding parts of the processing jig, a first operation and a second operation either simultaneously or alternately. The first operation is an operation of relatively rotating the stator core and the processing jig in a circumferential direction of the stator core. The second operation is an operation of relatively moving the stator core and the processing jig away from each other in an axial direction of the stator core.

In a coil forming device, an edge line in an escape region is formed so that a clearance between the edge line in the escape region and a recess portion in an axis direction is larger than a minimum clearance between the edge line in an inclined region and the recess portion in the axis direction. When a second die is rotated relative to a first die in the clockwise direction the flat-square conductive material end is bent in flatwise bending by the recess portion and the inclined region of a protrusion portion, and then, the flat-square conductive material end reaches the escape region.

A coil unit and a manufacturing method of the same are provided which simplify the connection structure at the end portion of a coil to reduce the size of a stator, and minimize the work environment (equipment and work regions) when mounting the coil on the stator, and make it possible to perform efficient mounting work. A terminals-welded coil unit includes a coil made of a first metal material, and a terminal made of a second metal material connected to an end portion of the coil. A welded portion between the end portion of the coil and the terminal is configured by pressure welding with end surfaces butted against each other.

An aligning apparatus is provided for aligning coil segments in an annular shape to form an aligned coil. Each of the coil segments has a pair of first and second leg portions. The aligning apparatus includes an outer jig and an inner jig. The outer jig has partitioning members arranged in a radial fashion. The partitioning members are spaced at such intervals as to allow each of the first leg portions of the coil segments to be inserted between one circumferentially-adjacent pair of the partitioning members. The inner jig has hole-forming members arranged radially inside the partitioning members of the outer jig. Each of the hole-forming members has formed therein a hole in which one of the second leg portions of the coil segments is to be inserted. Moreover, the hole-forming members are configured to be rotatable relative to the outer jig in a circumferential direction and radially movable.