A method for manufacturing a hearing instrument includes placing a component support structure at least partially in a bath of a resin liquid, wherein one or more operative components of the hearing instrument are attached to or contained within the component support structure prior to the component support structure being at least partially placed in the bath of the resin liquid. While the component support structure is at least partially in the bath, volumetric 3-dimensional (3D) printing is performed to form a shell of the hearing instrument attached to the component support structure.

The present invention relates to a method of sealing a module (14) in a hearing device housing. The method comprises the steps of preparing the module (14) and the hearing device housing, and applying a sealing material (28) into a space, said space being formed between the module (14) and the hearing device housing.

In a process for producing a hearing aid, comprising a housing made out, at least partially, of a metallic or ceramic part using powder injection molding technique (PIM) within the housing (1) at least one additional element (3) made out of a polymeric material is arranged for placing functional parts (5, 7, 13) within or at the housing (1) to reduce complexity of P parts and/or to compensate any tolerances due to the PIM process.

A shell (10) for a hearing device, and a method of producing the same. The shell (10) comprises a sub-shell (11) produced by a generative method, and a thermoformed hull (12) covering the subshell (11). The sub-shell (11) comprises lateral openings (13) covered by the thermoformed hull (12) so as to render the shell (10) more flexible in the region of the openings (13), and thereby to relieve pressure exerted by the shell (10) due to dynamic changes in the shape of the wearer's ear canal during jaw movement.

A hearing aid includes a magnetostrictive electroactive (ME) sensor that generates an electrical signal in response to a magnetic field or a mechanical pressure. In various embodiments, the ME sensor is used for cordless charging of a rechargeable battery in the hearing aid by generating an electrical signal in response to a magnetic field generated for power transfer, magnetic sound signal reception, and/or detection of user commands by sensing a magnetic field or a pressure applied to the hearing aid.

Methods are disclosed for forming a decorative faceplate for attachment to an ear insert. An impression medium is first inserted into an ear for forming an impression of at least a portion of the ear concha and ear canal. An initial ear insert is formed based on the impression, which insert has an inner portion configured for insertion into the ear canal and an outer portion configured to be disposed in the ear concha and to face outward away from the ear. The outer portion further includes a faceplate attachment area having a perimeter edge that is configured to receive a faceplate. A model of the perimeter edge is generated, and a faceplate is formed from a faceplate material using the model as a guide. A final ear insert is formed, and the faceplate is attached to the faceplate attachment area of the final ear insert.

A hearing device includes: an earphone that is adapted to be worn in a concha auriculae or an external auditory canal of an ear; and a cord that is adapted to extend so as to pass through an upper portion of a root of the ear from a back side of an auricle of the ear when the earphone is worn, and that is connected to the earphone, the cord that is adapted to abut against a cymba conchae of the ear when the earphone is worn.

Disclosed is a system, a hearing device and a method for encapsulating one or more electronic components on a substrate. The method comprises providing a dam on the substrate, the dam is provided around the one or more electronic components, the dam comprises a dam material comprising an electrically conducting material. The method comprises providing a liquid fill encapsulation material within the dam on the substrate, the fill encapsulation material encapsulates the one or more electronic components, the fill encapsulation material is configured to solidify, the solidified fill encapsulating material comprises a first surface exposed to surroundings. The method comprises applying a cover material on the first surface of the solidified fill encapsulation material, the cover material comprising an electrically conducting material, whereby the one or more electronic components are encapsulated and electromagnetically shielded.

The disclosure relates to a hearing aid for placement in an ear canal, the hearing aid having a proximal end and a distal end, the proximal end is inserted into the ear canal to face the tympanic membrane, the distal end is opposite. The hearing aid comprises a shell customized for the ear canal. The shell comprises an inner space configured for at least partly receiving a rechargeable battery, a charging arrangement, at least one microphone arrangement, and an integrated circuit. The hearing aid comprises a faceplate comprising an upper face and a lower face, the upper face being exposed at the distal end when the shell is placed in the user's ear canal. The faceplate is configured for closing the inner space, wherein the IC is arranged between the faceplate and the proximal end.

An object of the present disclosed is to provide a protective cover for a hearing aid device which comprises a cover formed from a substantially flexible material, and where the cover may have a first area with a first hardness and a second area with a second hardness.