H05K13/083

Production management system of component mounting line
11109521 · 2021-08-31 · ·

A production management system of a component mounting line that includes component mounters that identify a board ID of a circuit board conveyed during production, send the board ID to a production management computer of the production management system, measure actual data for early-stage-discovery of a mounting defect at a specified interval during production, and send the measurement results to the production management computer. The production management computer saves the board IDs sent from each of the component mounters with a time stamp, monitors whether there is a possibility of a mounting defect based on the measurement result, extracts board IDs of circuit boards on which components were mounted at the component mounters since the previous time measurement was performed if there is the possibility of a mounting defect, and displays a list of the circuit boards with a possible mounting defect.

Transfer state inspection system and component mounter

A transfer state inspection system including a camera configured to capture a transfer state of a transfer material of any of solder, flux, conductive paste, or adhesive transferred to multiple terminals on a lower surface of an electronic component; an image processing section configured to process an image captured by the camera to recognize the transfer state of the transfer material such that the transfer state inspection system inspects the transfer state of the transfer material based on a recognition result of the image processing section; an inspection target specifying section configured to specify whether inspection is necessary for at least a portion of the terminals among the multiple terminals on the lower surface of the electronic component via an operation from an operator or a production program; and an inspection executing section configured to not inspect the transfer state of the transfer material for terminals specified as unnecessary.

MANUFACTURING MANAGEMENT SYSTEM FOR COMPONENT MOUNTING LINE
20210233226 · 2021-07-29 · ·

A component mounter images suction states of components picked up by a suction nozzle, processes images of the suction states of the components to recognize the suction state of the component, and stores the images in a storage device with linking production information related to the components. An inspection machine images a mounted state of each component on a board, processes an image of mounted state of each component to recognize the mounted state of each component, and inspects whether a mounting error occurred for each component based on the recognition result. The inspection machine determines that a mounting error occurred for any of the components the image of the mounted state of the component for which a mounting error was determined to have occurred and a searched image of the suction state of the component are displayed on the display monitor in a comparative manner.

Electrically testing cleanliness of a panel having an electronic assembly
11102921 · 2021-08-24 · ·

A method of assessing a cleanliness of an assembly in a panel during a manufacturing process is provided, wherein an electrical signal of at least one of a predetermined voltage, current or frequency is applied across a first subset and a second subset of nonconnected electrical contacts in a test coupon associated with the assembly, such that the first subset and the second subset have different pitches. In one configuration, the test coupon is tested at higher voltages, currents or frequencies to a point of failure or above a predetermined threshold.

COMPONENT MOUNTING SYSTEM, COMPONENT MOUNTING DEVICE, AND COMPONENT MOUNTING METHOD

A component mounting system includes a component mounting device including a component mounting unit configured to mount a component on a substrate, and a controller, and a server configured to be communicable with the controller. The controller is configured or programmed to acquire a plurality of types of operating state changes that are likely to cause a quality defect, and to transmit, to the server, information according to the types of the operating state changes. The server is configured to provide information indicating an inspection type for the substrate based on the information according to the types of the operating state changes.

TAPE FEEDER SUPPORT PLATE TYPE/COMPONENT TYPE COMBINATION VERIFICATION SYSTEM AND SUPPORT PLATE TYPE/COMPONENT TYPE COMBINATION VERIFICATION METHOD
20210153403 · 2021-05-20 · ·

A support plate, which is configured to support a component supply tape, is provided on a bottom face section of a tape passage, through which the component supply tape passes, of a tape feeder. A computer acquires information on a type of the support plate provided in the tape feeder and also acquires information on a type of components of the component supply tape. Further, the computer determines the appropriateness of a combination of the type of the support plate and the type of the components of the component supply tape so acquired by referring to a database accumulating therein data on appropriate combinations of types of support plates and types of components of component supply tapes and outputs a message corresponding to a determination result of the appropriateness of the combination to at least one of a display device, an audio device, and a mobile terminal.

Manufacturing system and method of granting authority

A manufacturing system includes a plurality of manufacturing facilities, a remote terminal, and a remote authority controller that controls authority of a remote operation from the remote terminal. When an error is detected in a first manufacturing facility out of the plurality of manufacturing facilities, the remote authority controller grants authority of a remote operation of a second manufacturing facility to the remote terminal. The second manufacturing facility causes the error and is other than the first manufacturing facility.

AI-based Automatic Judgment Unit for Quality Classification of Semifinished Component Carriers of a Panel Based on Automatic Optical Inspection
20210158499 · 2021-05-27 ·

A method of manufacturing component carriers is disclosed. The method includes supplying a panel with a plurality of semifinished component carriers, to an automatic optical inspection unit for automatic optical inspection by comparison of a data set indicative of an actual image of a respective semifinished component carrier with a data set indicative of a reference image, forwarding the inspected panel to an automatic judgment unit for carrying out a quality classification of the semifinished component carriers, based on a result of the automatic optical inspection, by applying artificial intelligence, and taking an action based on the quality classification.

User Interface for Judgment Concerning Quality Classification of Displayed Arrays of Component Carriers
20210158508 · 2021-05-27 ·

A method of processing component carriers includes supplying a plurality of arrays, each comprising a plurality of component carriers, to a human operator for optical inspection, displaying a respective array on a display, and providing a user interface enabling the human operator to input a judgment concerning a quality classification of a displayed array without a mandatory manual handling of the array by the human operator.

SYSTEM FOR MONITORING OUTSIDE WORK AREA OF COMPONENT MOUNTING MACHINE
20210168976 · 2021-06-03 · ·

A component mounting includes an external monitoring camera that images an outside work area that is an area outside of the component mounting machine at which an operator performs work with respect to the component mounting machine. The outside work area of the component mounting machine includes at least an area where a feeder is set, and a monitoring target is at least a state during and after completion of setting the feeder on the component mounting machine and during and after completion of setting component supply tape on the feeder. By looking at a recorded image or a real time image displayed on a display device by using the external monitoring camera to capture an outside work area of the component mounting machine, it is possible to check the state of the monitoring target on which an operator performed work in the outside work area of the component mounter.