A component-mounting device includes a base, a board positioner which positions a board, a feeder carriage which is attachable to and detachable from the base, a part feeder which supplies a component, a mounting head which mounts the component on the board positioned by the board positioner, a nozzle replacement table which holds a replacement nozzle attached to or detached from the mounting head, a replacement table holder which holds the nozzle replacement table at a predetermined holding position within a movable range of the mounting head, and a placing table on which the nozzle replacement table is placed before the replacement table holder holds the nozzle replacement table. The component-mounting device delivers the nozzle replacement table between the replacement table holder and the placing table in a state where the feeder carriage is connected to the base.

A maintenance management device comprises: an inspection device configured to inspect an exchangeable element in a component mounting machine configured to mount a component on a circuit board; and an information management section configured to store statistical information in which results of multiple inspections with the inspection device are linked to identification information for each of multiple exchangeable elements targeted for inspection.

In a component mounting machine, before the suction nozzle held by the rotary head is automatically exchanged, the nozzle ID codes of all suction nozzles arranged on the nozzle station are continuously read at a high speed and stored in association with the position of each suction nozzle. Sequentially imaging the nozzle ID code display section of each suction nozzle of each column is performed without stopping the mark imaging camera while moving the camera in an arrangement direction of the suction nozzle of each column of the nozzle station. The movement direction of the camera is reversed each time the last imaging operation of one column is completed and the camera is moved to imaging an adjacent column and the nozzle ID code of each suction nozzle of each column read at the image processing is stored in the storage in association with the position of each suction nozzle.

A component mounting device stores a correspondence relationship between identification codes and head types in an HDD. A CPU of the component mounting device reads a two-dimensional bar-code of a head which is stored in a head storage area using a bar-code reader when exchanging a first head which is held in a head holding body of a head unit for a second head which is stored in the head storage area. The CPU looks up the identification code included in the two-dimensional bar-code in the correspondence relationship which is stored in the HDD and recognizes the head type which is stored in the head storage area. Subsequently, the CPU controls the head holding body of the head unit to perform head exchanging operations according to the recognized head type.

A mounter capable of curtailing interference between a mounting head that has a component holding section, and an exchange-use component holding section and a storage section that holds the exchange-use component holding section. A controller of the mounter reads head identification information for identifying the mounting head from the mounting head. Also, different quantities of protruding sections are formed on nozzle tray in accordance with the height in the Z-axis direction. Also, pressure switches that are pressed by protruding sections so as to turn on and off are provided on loading plate on which nozzle tray is loaded. By this, the controller is able to determine whether interference will occur between the mounting head and nozzle tray based on the detection signal of the pressure switches before the mounting head is moved.

A setup support device that improves the efficiency of setup of a component mounter by guiding supplying of feeders to a component supply device as preparation for setting of the feeders. The support setup device includes: a preparation cart on which are loaded multiple of the feeders used to perform multiple production jobs; and a feeder identifying section configured to identify multiple of the feeders to be set on a component supply device among the multiple feeders loaded on the preparation cart. The preparation cart includes a guidance section configured to issue guidance all at once for the identified multiple feeders to an operator performing the setup so as to supply the identified multiple feeders to the component supply device as preparation for setting the identified multiple feeders on the component supply device.

Set-up families with associated set-ups are provided for populating printed circuit boards by means of a pick-and-place line. Printed circuit board types are associated with each set-up family and component types are associated with each set-up, such that a printed circuit board of a printed circuit board type in a set-up family is populated on the pick-and-place line by means of components of the component types associated with the set-up. Stocks of components of the component types of a set-up are provided by means of set-up tables on the pick-and-place line. A method for populating the printed circuit boards includes the steps of detecting printed circuit board types of which printed circuit boards are intended to be populated with components of associated component types, of associating detected printed circuit board types with a predetermined number of set-up families, and of optimizing the association operation with respect to a predetermined criterion.

A system and method for surface mount assembly of PCB's, using an automated pick-and-place machine into which component tapes on reels are fed, uses component tape reels each of which has been pre-threaded into its appropriate tape guide and been stored as a reel/tape guide packet in an automated SMD storage tower, from which appropriate packets are retrieved for coupling to the pick-and-place machine.

A nozzle management device includes a plurality of pallets, each of the pallets configured to house a plurality of nozzles; a pallet storage device configured to store the pallets; and a pallet moving device configured to move the pallets.

A maintenance management device which individually manages maintenance times at which to perform maintenance using a plurality of constituent elements, which are equipped in an exchangeable manner to a plurality of equipment positions of a component mounting machine to operate, as management targets, and the maintenance management device includes a remaining operation number calculating section which calculates respective remaining operation numbers of each of the plurality of constituent elements, an operation frequency ascertaining section which ascertains respective operation frequencies of the constituent elements at the plurality of equipment positions according to a type of the board, and a guide section which performs guidance of equipment positions of the constituent elements based on the remaining operation number and the operation frequency when a worker equips the constituent elements.