A magnetic material for a wireless charging system comprises iron powders and 1-10% by weight of a thermosetting resin. The iron powders are individually insulated by the thermosetting resin. A method for manufacturing the magnetic material for the wireless charging system includes mixing particles of a balance of the iron powders, pressing the mixed particles of the iron powders and the thermosetting resin, and subjecting curing heat treatment to a green compact, where the iron powders are individually insulated by the thermosetting resin.

A drum-type magnetic body includes: a pair of flange parts that are facing each other; and a shaft part connecting the pair of flange parts, wherein an outer periphery of a cross section of the shaft part in a direction orthogonal to an axis of the shaft part has an oval shape constituted by a pair of parallel straight parts and a pair of arc parts connecting end parts of the pair of parallel straight parts, and the flange parts each have an outer principal face running orthogonal to the axis of the shaft part, and the pair of parallel straight parts are running in parallel with a longitudinal direction of the principal face of the flange part.

Disclosed is a nonlinear inductor, a manufacturing method thereof, and a nonlinear inductor row. The nonlinear inductor includes two magnetic core assemblies, a conductor and a magnetic plastic encapsulation layer; the magnetic core assemblies include magnetic cores; each magnetic core includes a flange and a central column arranged on the flange; two central columns of the two magnetic core assemblies are opposite to each other; a non-uniform air gap exists between the two central columns and/or the magnetic core assemblies are made of different materials; the conductor is arranged on the two central columns; the two magnetic core assemblies and the conductor are located in the magnetic plastic encapsulation layer; electrode parts of the conductor are exposed outside the magnetic plastic encapsulation layer; and the magnetic core assemblies and the magnetic plastic encapsulation layer are made of different materials; thereby the nonlinear inductor has stepped saturation characteristics.

A soft magnetic powder of the invention has a composition represented by Fe.sub.100-a-b-c-d-e-fCu.sub.aSi.sub.bB.sub.cM.sub.dM′.sub.eX.sub.f (at %) [wherein M is Nb, W, Ta, Zr, Hf, Ti, or Mo, M′ is V, Cr, Mn, Al, a platinum group element, Sc, Y, Au, Zn, Sn, or Re, X is C, P, Ge, Ga, Sb, In, Be, or As, and a, b, c, d, e, and f are numbers that satisfy the following formulae: 0.1≤a≤3, 0<b≤30, 0<c≤25, 5≤b+c≤30, 0.1≤d≤30, 0≤e≤10, and 0≤f≤10], wherein a crystalline structure having a particle diameter of 1 nm or more and 30 nm or less is contained in an amount of 40 vol % or more, and the difference in the coercive force of the powder after classification satisfies predetermined conditions.

A dust core including a metal magnetic powder and a resin, in which the metal magnetic powder shows a particle diameter of more than 0 μm and 200 μm or less, a number percentage of 5.0% or more of metal magnetic particles among the metal magnetic particles composing the metal magnetic powder are at least partially surface-coated with an inorganic compound including an alkaline earth metal, in a coating part coating the metal magnetic particles, an amount of the alkaline earth metal is 10.0 mass % or more, when a total amount of a metal element included in the coating part is 100 mass %, is provide. The dust core is superior in a corrosion-resistance.

A method for improving the Bs of an MnZn power ferrite material by moving the valley point includes the following steps: 1) mixing Fe.sub.2O.sub.3, MnO and ZnO, and performing primary sanding; 2) adding glue, performing spraying and granulating, and then performing pre-sintering to obtain a pre-sintered material; 3) adding additives to the pre-sintered material, and performing secondary sanding; and 4) adding glue to the secondary sanded material, performing spraying and granulating, pressing into a standard ring, and then performing sintering. The method controls and moves the valley point, reduces loss and improves the Bs of a material by controlling the Fe.sub.2O.sub.3 content and the Co.sub.2O.sub.3 content, and the method is relatively simple and suitable for industrialization.

The present disclosure discloses a method for coating a magnetic powder core with sodium silicate, including: using polyoxyethylene laurylether phosphate as a dispersant for sodium silicate and lignosulfonate as a dispersant for a metal magnetic powder, mixing a dispersed sodium silicate solution and a dispersed metal magnetic powder, coating the dispersed metal magnetic powder, and drying: adding an insulating adhesive and a lubricant, subjecting the resulting mixture to a compression molding, and finally, carrying out a high-temperature annealing treatment to obtain a sodium silicate coated magnetic powder core.

Techniques and mechanisms for providing structures of a magnetic material based inductor. In an embodiment, an inductor comprises a body of a magnetic material, and a conductor which extends along a surface of the body. The body comprises a carrier material and magnetic filler particles distributed in the carrier material. A passivation material of the inductor is provided adjacent to the conductor and to surfaces of the filler particles. The conductor and the passivation material comprise different respective material compositions, wherein the passivation material comprises one of nickel, tin, copper, palladium, or gold. In another embodiment, the inductor is one of a plated through hole inductor type of a planar inductor type.

A dust core includes magnetic particles, an epoxy resin, and an additive. The epoxy resin has at least two or more mesogenic skeletons between two epoxy bonds adjacent along a molecular chain. The additive includes one or more metallic elements selected from Li, Ba, Mg, and Ca.

Electro-magnetic devices are provided, having conductive elements and leads of multiple thicknesses. Templates are provided for making electro-magnetic devices, formed by an extrusion process, a skiving process, a swaging process, 3D printing, or a machining process. The multi-thickness electro-magnetic devices may comprise a conductive element having an increased thickness area, and one or more leads having at least one decreased thickness area, having a thickness less than the increased thickness area. An electro-magnetic device may be provided comprising a conductive element having an increased thickness encased in a body formed from a core material, and leads or lead portions connected to the conductive element having a decreased thickness.