H01F41/10

Coil component and method for manufacturing the same

A coil component includes a wire; a core having a winding core around which the wire is wound and a flange portion provided at an end portion of the winding core in an axial direction; and a terminal electrode to which the wire is connected and that is provided on the flange portion. The terminal electrode has a projecting portion that sticks out in the axial direction relative to the flange portion. The projecting portion has a flat surface along which the wire is thermocompression-bonded. Thermocompression bonding of the wire is performed in a state where an interval between a head surface of a heater chip and the flat surface becomes narrower from a flange portion side toward a front end side of the projecting portion. A degree of crushing of the wire decreases from the front end side toward the flange portion side of the projecting portion.

Coil component and method for manufacturing the same

A coil component includes a wire; a core having a winding core around which the wire is wound and a flange portion provided at an end portion of the winding core in an axial direction; and a terminal electrode to which the wire is connected and that is provided on the flange portion. The terminal electrode has a projecting portion that sticks out in the axial direction relative to the flange portion. The projecting portion has a flat surface along which the wire is thermocompression-bonded. Thermocompression bonding of the wire is performed in a state where an interval between a head surface of a heater chip and the flat surface becomes narrower from a flange portion side toward a front end side of the projecting portion. A degree of crushing of the wire decreases from the front end side toward the flange portion side of the projecting portion.

A COIL ASSEMBLY AND METHOD OF TERMINATING A COIL TO A CIRCUIT BOARD
20230059533 · 2023-02-23 ·

The present disclosure relates to a coil assembly. According to a first embodiment of the present disclosure, there is provided a coil assembly including a coil including a multilayer film which is extended between a first longitudinal end and a second longitudinal end of the multilayer film, which are opposite to each other, and which is wound to form a plurality of loops which are substantially concentric, wherein the multilayer film includes: cut edges which are extended between the first longitudinal end and the second longitudinal end, and are opposite to each other and are substantially parallel to each other; a metal layer; and a magnetic layer disposed on the metal layer, wherein, at one or more of the first longitudinal end and the second longitudinal end of the multilayer film, the metal layer is electrically connected to a conductive terminal.

Method of reducing spatial extent of gradient coil current feeding connectors

Magnetic resonance imaging (MRI) systems and methods, involving: a main magnet configured to generate a magnet field for MRI; a transmit radio frequency (RF) coil assembly configured to transmit an RF pulse into a portion of a subject; an RF coil assembly configured to, in response to the an RF pulse, receive MR signals emitted from the portion of the subject; and a gradient coil assembly having coil windings arranged in a radial layer and a first set of electrical connectors embedded in the radial layer to reduce a radial extent occupied by the gradient coil assembly, an electrical connector in the first set of electrical connectors configured to cross over a portion of the coil windings in the radial layer, the first set of electrical connectors configured to drive the coil windings with a current sufficient to generate a perturbation in the magnet field such that the MR signals encode an MR image based on the perturbation, and the radial layer having a depressed area configured to radially constrain the electrical connector.

Method of reducing spatial extent of gradient coil current feeding connectors

Magnetic resonance imaging (MRI) systems and methods, involving: a main magnet configured to generate a magnet field for MRI; a transmit radio frequency (RF) coil assembly configured to transmit an RF pulse into a portion of a subject; an RF coil assembly configured to, in response to the an RF pulse, receive MR signals emitted from the portion of the subject; and a gradient coil assembly having coil windings arranged in a radial layer and a first set of electrical connectors embedded in the radial layer to reduce a radial extent occupied by the gradient coil assembly, an electrical connector in the first set of electrical connectors configured to cross over a portion of the coil windings in the radial layer, the first set of electrical connectors configured to drive the coil windings with a current sufficient to generate a perturbation in the magnet field such that the MR signals encode an MR image based on the perturbation, and the radial layer having a depressed area configured to radially constrain the electrical connector.

Inductor component
11587713 · 2023-02-21 · ·

An inductor component includes a core including a substantially column-shaped shaft and a pair of supports provided at both ends of the shaft; terminal electrodes provided on the supports; a wire wound around the shaft and including end portions connected to the terminal electrodes; and a bottom cover member that covers a boundary portion between the shaft and one of the supports at a bottom of the shaft. The wire is exposed at a side of the shaft.

Inductor component
11587713 · 2023-02-21 · ·

An inductor component includes a core including a substantially column-shaped shaft and a pair of supports provided at both ends of the shaft; terminal electrodes provided on the supports; a wire wound around the shaft and including end portions connected to the terminal electrodes; and a bottom cover member that covers a boundary portion between the shaft and one of the supports at a bottom of the shaft. The wire is exposed at a side of the shaft.

INTEGRATED POWER INDUCTOR WITH BOTTOM ELECTRODE WITHOUT CARRIER AND MANUFACTURING METHOD THEREOF
20220367105 · 2022-11-17 ·

A integrated power inductor integrated with bottom electrode without carrier, the power inductor is composed of a coil, a tin layer, and a magnetic powder envelope etc, wherein the wire of the coil is directly drawn to the bottom of the magnetic powder envelope without via a carrier as an electrode, thereby effectively reducing the risk of the inductor being opened due to too small or incomplete welding points between the coil and the material sheet, and can greatly improve the characteristics, reliability and manufacturing yield of the inductor,

INTEGRATED POWER INDUCTOR WITH BOTTOM ELECTRODE WITHOUT CARRIER AND MANUFACTURING METHOD THEREOF
20220367105 · 2022-11-17 ·

A integrated power inductor integrated with bottom electrode without carrier, the power inductor is composed of a coil, a tin layer, and a magnetic powder envelope etc, wherein the wire of the coil is directly drawn to the bottom of the magnetic powder envelope without via a carrier as an electrode, thereby effectively reducing the risk of the inductor being opened due to too small or incomplete welding points between the coil and the material sheet, and can greatly improve the characteristics, reliability and manufacturing yield of the inductor,

Inductor manufacturing method
11501906 · 2022-11-15 · ·

An inductor manufacturing method includes making a coil with a wire member, the coil has two end portions, bending a dependent segment from one end portion of the coil, and bending a lateral extension from the dependent segment, bending a bent segment from the second end portion of the coil, and bending a lateral segment from the bent segment, a base member is then engaged into a space between the coil and the lateral extension and the lateral segment of the coil for forming a coil assembly, the coil assembly is then engaged into a mold cavity of a mold device and punched together with an iron powder, the lateral extension and the lateral segment of the coil are electroplated with an electroplating layer.