A sports signaling system comprises a manager unit and a player unit. The manager unit comprises an input device, a wireless transmitter, and a processor. The player unit comprises a wireless receiver, an output device, and a processor. The player unit is embedded in a chest protector worn by a catcher of a baseball game or a softball game. The chest protector comprises a shield protecting the player unit. The shield is made of a polycarbonate material. In one example, an entirety of the player unit is between an inner layer of the chest protector and an outer layer of the chest protector. The player unit does not contact the catcher.

A device (e.g., an article of athletic gear) comprising a post-molded expandable component, which is a part of the device that is configured to be expanded or has been expanded after being molded. This may allow the post-molded expandable component to have enhanced characteristics (e.g., be more shock-absorbent, lighter, etc.), to be cost-effectively manufactured (e.g., by using less material and/or making it in various sizes), and/or to be customized for a user (e.g., by custom-fitting it to the user).

A device (e.g., an article of athletic gear) comprising a post-molded expandable component, which is a part of the device that is configured to be expanded or has been expanded after being molded. This may allow the post-molded expandable component to have enhanced characteristics (e.g., be more shock-absorbent, lighter, etc.), to be cost-effectively manufactured (e.g., by using less material and/or making it in various sizes), and/or to be customized for a user (e.g., by custom-fitting it to the user).

A body protection system comprising multiple protective assemblies that permits adjustability of the multiple assemblies in respect to one another thereby permitting a complete body protection system that is usable across different size personnel. The multiple protective assemblies may be separately adjusted permitting a one-size-fits-most capability for the different sized personnel. The body protection system permits reuse among different sized people thereby reducing overall costs associated with protecting members of law enforcement, military or other organizations. The body protection system may include a unique adjustable neck protectors that provides enhanced protection for the neck area. The various multiple protective assemblies may suspend directly or indirectly from the shoulder pad assemblies providing a common comprehensive suspension system for a wearer.

A bespoke protective sports equipment to be worn by a player engaged in a sporting activity is provided. The bespoke sports equipment system includes methods for acquiring, storing and processing a player's unique data, namely the anatomical features of the body part against which the bespoke equipment is worn. The systems also includes methods of using the player's unique data to manufacture the bespoke protective equipment with a custom formed internal padding assembly that substantially corresponds to the player's unique data. The system and method allows for the design and manufacture of bespoke protective sports equipment that is purposely designed and manufactured to match the anatomical specifications of the player's body part.

A shoulder-pad system includes various components, including an impact-plate assembly and one or more sub-layers. The shoulder-pad system may be substantially retained in an arrangement or configuration using one or more securing garments. An exemplary securing garment includes an upper-body garment that at least partially wraps over, and attaches to, the impact-plate assembly.

An impact plate system is provided herein comprising a moldable plate having center, a first surface, and a second surface opposite the first surface. The first surface and the second surface define a thickness therebetween. The thickness is between 4 mm and 7 mm. The moldable plate is defined by a perimeter edge, which comprises one or more curved corners having a predetermined radius of curvature between 18 mm to 28 mm.

A weighted chest protector, including a front panel, a rear panel, an adjustable shoulder panel, and a stability strap. The rear panel having a horizontal bottom edge and a horizontal strap extending from each side of the horizontal bottom edge for connecting the rear panel to the front panel. The adjustable shoulder panel having a first end and a second end, and a weight affixed to the adjustable shoulder panel at a location is which is closer to the second end of the adjustable shoulder panel than to the first end of the adjustable shoulder panel. The stability strap extending vertically between the rear panel and the adjustable shoulder panel.

A shoulder pad assembly has main body cushions consisting of a plurality of different types of foam material joined together to result in a hybrid pad structure constructed from slow-response foam and open-cell foam. A main body cushion is constructed from a first sheet or panel of slow-response foam disposed over the torso of the wearer, a second sheet or panel of slow-response foam disposed over the back of the wearer, joined together by a third sheet or panel of open-cell foam positioned between the first sheet and second sheet, disposed over the wearer's shoulder. Optionally, a fourth sheet or pad of slow-response foam is disposed on the third sheet, disposed over the wearer's shoulder, preferably at the location that is most likely to suffer blows during football play. Optionally, a fifth sheet or pad of open-cell foam is disposed on the first sheet, on the side of the first sheet in contact with the wearer and a sixth sheet or pad of open-cell foam is disposed on the second sheet.

A catcher's chest protector with electronic components. The device includes a padded chest protector including adjustable straps for securement to a baseball or softball catcher's torso. The chest protector includes a wireless receiver, an LED display, and a vibration mechanism. The LED display is disposed on a front side of the chest protector. The wireless receiver is configured to receive a remote signal corresponding to a particular instruction or strategy, whereby the instruction or strategy is displayed on the LED display for viewing by the pitcher and the other defensive position players. The wireless receiver is further configured to cause the vibration mechanism to vibrate in a predefined pattern upon receiving an instruction meant for the catcher, such that the catcher is secretly notified of the instruction. The chest protector can be utilized to speed up a game, or to accurately relay strategies and instructions to players.