A method of forming a plate for an article of footwear is disclosed. The method includes applying a first strand portion to a base layer including positioning adjacent segments of the first strand portion to form a first layer on the base layer. The adjacent segments of the first strand portion having a greater density across a width of the plate between a medial side and a lateral side at a forefoot region of the plate than at a midfoot region of the plate and at a heel region of the plate. The method also includes applying at least one of heat and pressure to the first strand portion and to the base layer to conform the first strand portion and the base layer to a predetermined shape.

A method of manufacturing a midsole for an article of footwear includes cutting a pattern of openings at least partway through a midsole with a cutting tool driven by an embroidery machine. An article of footwear includes a midsole defining a pattern of openings extending at least partway through the midsole. An inner surface of the midsole is contoured and the midsole includes upwardly-extending sidewalls. At least some of the openings extend relatively nonparallel with one another through the sidewalls and splay away from one another along longitudinal axes of the openings.

An article of footwear includes a strobel having an interior surface and an exterior surface formed on an opposite side from the interior surface, the strobel defining a footbed and a peripheral wall extending transversely from the footbed to a terminal edge. The article of footwear additionally includes an upper attached to the terminal edge of the strobel along a peripheral seam to define an interior void for receiving a foot, the peripheral seam configured to extend along a side of the interior void.

Present aspects are directed to an interlocking braided shoe and midsole system comprising a midsole insert having a plurality of protruding studs and a braided upper comprising a tubular containment structure. The tubular containment structure has a first zone comprising a first braid density and first braid configuration defining a plurality of apertures located on a top surface of the braided upper and a second zone having a second braid density and a second braid configuration defining a plurality of apertures located on the bottom surface of the braided upper. The plurality of apertures of the second braid configuration correspond to the plurality of protruding studs such that the plurality of protruding studs extend below an exterior surface of the braided upper through the plurality of apertures of the second braided configuration, coupling the bottom surface of the midsole insert with the braided upper.

An article of footwear has an upper that is direct attached with the sole. The direct attach sole has an insert, such as an airbag, that forms a portion of a sidewall. The insert is externally visible and forms at least a portion of an external sidewall of the sole. The insert is formed into the direct attach sole by having the insert or a mask temporarily joined with the insert contact a sidewall molding surface of a mold used in the direct attach operation such that the insert results in forming a visible element of the direct attached sole.

An article of apparel includes a multilayered knit fabric structure. The knit fabric structure includes a first knit layer and a second knit layer, and a resilient intermediate knit layer disposed between and coupling with the first knit layer and the second knit layer. The intermediate knit layer has a corrugated shape along a first direction of the intermediate knit layer with consecutive peaks that are oriented in opposing directions such that the peaks comprise a set of first peaks oriented in a first peak direction and a set of second peaks oriented in a second peak direction that opposes the first peak direction. The first peaks of the intermediate knit layer connect with the first knit layer and the second peaks of the intermediate knit layer connect with the second knit layer.

An article may include first and second components comprising non-woven textiles and a third component positioned between the first two components. A first surface of the third component that is adjacent the first component comprises a thermoplastic polymer material, and the third component is fused with a first region of the first component and unfused with a second region of the first component. A method of manufacturing the article, which may be an article of wear, includes arranging the components to form a stacked configuration so that the third component is positioned between the first and second components. Heat and compression may be applied to at least a first region of the first component to fuse the first region with the third component, whereas a second region of the first component may remain unfused to the second component.

Methods and systems are disclosed for three-dimensional printing directly onto an article of apparel. Disclosed is a method and system for direct three-dimensional printing onto an article of apparel, including positioning at least a portion of the article on a tray in a three-dimensional printing system, the portion being positioned substantially flat on the tray, printing a three-dimensional material directly onto the article using a three-dimensional pattern, curing the printed material, and removing the article from the three-dimensional printing system.

The present invention discloses a method for manufacturing an artificial leather shoe upper which comprises steps of preparing plural pieces of artificial leather upper material, setting a thermoforming machine, placing the plural pieces of artificial leather upper material in the thermoforming machine, pumping out excess air of a lower die block of the thermoforming machine, thermoforming the plural pieces of artificial leather upper material to obtain a semi-finished product, and demoulding, image recognition, laser cutting and coloring the semi-finished product to obtain the artificial leather shoe upper.

A last system and a method of making the last system are disclosed. The last system includes a last member and an exterior layer. The exterior layer becomes deformable when heated above a characteristic temperature. The method can include forming a braided footwear component on the last system. The exterior layer may be joined with the braided footwear component by heating the last system above the characteristic temperature.