A method for manufacturing a lithium-ion microbattery having a capacity not exceeding 1 mAh, implementing a method for manufacturing an assembly comprising a porous electrode and a porous separator comprising a porous layer deposited on a substrate having a porosity comprised between 20% and 60% by volume, and pores with an average diameter of less than 50 nm. The separator comprises a porous inorganic layer deposited on the electrode, the porous inorganic layer having a porosity comprised between 20% and 60% by volume, and pores with an average diameter of less than 50 nm.

A method for manufacturing a lithium-ion microbattery having a capacity not exceeding 1 mAh, implementing a method for manufacturing an assembly comprising a porous electrode and a porous separator comprising a porous layer deposited on a substrate having a porosity comprised between 20% and 60% by volume, and pores with an average diameter of less than 50 nm. The separator comprises a porous inorganic layer deposited on the electrode, the porous inorganic layer having a porosity comprised between 20% and 60% by volume, and pores with an average diameter of less than 50 nm.

An electrode material containing active material powder is prepared. Dry classification of the electrode material is performed by a classifier. An electrode is manufactured by using the electrode material subjected to the dry classification. The classifier includes a mesh screen, a blade, and a motor. Breakage of the mesh screen is detected by monitoring either or both of an operation sound of the classifier and torque of the motor. The electrode material contained in the classifier will no longer be used for manufacturing of the electrode when breakage of the mesh screen is detected.

A negative electrode for a rechargeable lithium and a rechargeable lithium battery, and the negative electrode includes a current collector and a negative active material layer positioned on the current collector, wherein the negative active material layer includes a plurality of holes at a hole density of about 90 pt/mm.sup.2 or more.

An electrode layer for an all-solid state battery contains an electrode active material, a sulfide solid electrolyte, and a residual liquid, where the residual liquid has a δ.sub.P of less than 2.9 MPa.sup.½ in a Hansen solubility parameter and a boiling point of 190° C. or higher.

The adhesion between metal foil serving as a current collector and a negative electrode active material is increased to enable long-term reliability. An electrode active material layer (including a negative electrode active material or a positive electrode active material) is formed over a base, a metal film is formed over the electrode active material layer by sputtering, and then the base and the electrode active material layer are separated at the interface therebetween; thus, an electrode is formed. The electrode active material particles in contact with the metal film are bonded by being covered with the metal film formed by the sputtering. The electrode active material is used for at least one of a pair of electrodes (a negative electrode or a positive electrode) in a lithium-ion secondary battery.

The adhesion between metal foil serving as a current collector and a negative electrode active material is increased to enable long-term reliability. An electrode active material layer (including a negative electrode active material or a positive electrode active material) is formed over a base, a metal film is formed over the electrode active material layer by sputtering, and then the base and the electrode active material layer are separated at the interface therebetween; thus, an electrode is formed. The electrode active material particles in contact with the metal film are bonded by being covered with the metal film formed by the sputtering. The electrode active material is used for at least one of a pair of electrodes (a negative electrode or a positive electrode) in a lithium-ion secondary battery.

A method including providing, on a substrate, first and second stacks for an energy storage device with a groove therebetween is provided. The first and second stacks each, respectively, include a first electrode layer on the substrate, an electrolyte layer on the first electrode layer, and a second electrode layer on the electrolyte layer. A first material is deposited within the groove and a second material is deposited over the first stack, the first material and the second stack to electrically connect the second electrode layers of the first and second stacks, via the second material. The first material prevents the second material from contacting the first electrode layer of the first and second stacks and the electrolyte layer of the first and second stacks, to electrically insulate the first electrode layer of the first and second stacks and the electrolyte layer of the first and second stacks from the second material.

A method including providing, on a substrate, first and second stacks for an energy storage device with a groove therebetween is provided. The first and second stacks each, respectively, include a first electrode layer on the substrate, an electrolyte layer on the first electrode layer, and a second electrode layer on the electrolyte layer. A first material is deposited within the groove and a second material is deposited over the first stack, the first material and the second stack to electrically connect the second electrode layers of the first and second stacks, via the second material. The first material prevents the second material from contacting the first electrode layer of the first and second stacks and the electrolyte layer of the first and second stacks, to electrically insulate the first electrode layer of the first and second stacks and the electrolyte layer of the first and second stacks from the second material.

A purpose of the present invention is to provide a method for manufacturing, etc., a member for an electrochemical device in which the problem of irreversible change in the composition of the electrochemical device due to solvent depletion, moisture absorption, etc., during manufacturing of the electrochemical devices is unlikely to occur. This method for manufacturing a member for an electrochemical device includes performing at least one shaping operation described in the present specification on a shaping material composition that comprises: at least one filler (F); a plasticizer (P-S), being water, an ionic liquid, or a mixture thereof; and a polymer (P1), the shaping material composition being substantially free of an organic solvent and having plasticity and self-supporting property.