A battery grid is disclosed. The battery grid includes a pattern of grid wires. The pattern includes a grid wire having a first segment with a first corrosion resistance and a second segment with a second corrosion resistance which is less than the first corrosion resistance. The second segment corrodes at a rate which is faster than the corrosion rate of the first segment so as to dynamically release internal stress and control grid growth of the battery grid during its service life. A battery includes said grid and a method of forming said grid are also disclosed.

A conformal graphene-encapsulated battery electrode material is formed by: (1) coating a battery electrode material with a metal catalyst to form a metal catalyst-coated battery electrode material; (2) growing graphene on the metal catalyst-coated battery electrode material to form a graphene cage encapsulating the metal catalyst-coated battery electrode material; and (3) at least partially removing the metal catalyst to form a void inside the graphene cage.

A lithium metal secondary battery includes a positive electrode, a negative electrode, a solid electrolyte, and a soft electrolyte. The negative electrode includes a negative electrode current collector having at least one hole, in which lithium metal is deposited in a charged state. The solid electrolyte is disposed on the surface, which face negative electrode current collector, of the positive electrode. The soft electrolyte fills the space between the negative electrode current collector and solid electrolyte and entering into the at least one hole. The solid and soft electrolytes have lithium ion conductivity.

The invention relates to a lead acid battery assembly comprising plurality of cells which are disposed within a housing and each cell having two electrodes namely positive plate and negative plate placed in a volume of an electrolyte in the housing. The cell formed comprises as per the invention at least one electrode plate prepared with a multilayered structure comprising a graphite composite material having higher electronic conductivity during charging and discharging of the battery assembly. The electrode plate structure formed is a three layered plate comprises a first base/substrate layer (100) made of electrically conductive material; a second transition layer (110) made of graphite composite material being adhered to the first base layer using an adhesive agent; and a third chemically active conductive layer (120) surrounding the second transition layer (110)

A process forms a Li-ion battery cell including an LNMO-based cathode material, an anode material, a separator and an electrolyte. The process successively includes charging the cell until the cell reaches a state of charge of 100%, storing the cell in the state of charge of 100% in an open circuit for a period of time of at least 48 hours, and removing gas generated during the charging and the storage.

A method for manufacturing a substrate for a lead acid battery includes manufacturing a powder mixture by mixing lead powder and carbon powder and manufacturing a substrate by compress-molding the powder mixture. 85 wt % to 95 wt % of the lead powder and 5 wt % to 15 wt % of the carbon powder are mixed, based on 100 wt % of the powder mixture.

A method for manufacturing a substrate for a lead acid battery includes manufacturing a powder mixture by mixing lead powder and carbon powder and manufacturing a substrate by compress-molding the powder mixture. 85 wt % to 95 wt % of the lead powder and 5 wt % to 15 wt % of the carbon powder are mixed, based on 100 wt % of the powder mixture.

A pasting carrier for a lead-acid battery. The pasting carrier includes a nonwoven fiber mat having a thickness between 5 and 50 mils, the nonwoven fiber mat being composed of a plurality of entangled glass microfibers.

A pasting carrier for a lead-acid battery. The pasting carrier includes a nonwoven fiber mat having a thickness between 5 and 50 mils, the nonwoven fiber mat being composed of a plurality of entangled glass microfibers.

A current collector assembly, such as for a bipolar lead acid battery, can include an electrically-conductive silicon substrate and a frame bonded to the electrically-conductive silicon substrate. The substrate can be treated or modified, such as to include one or more thin films which render a surface substrate electrically conductive and electrochemically stable in the presence of a lead acid electrolyte chemistry. An interface between the frame and the electrically-conductive silicon substrate can be hermetically sealed. In an example, the frame can provide an edge-seal ring configuration. In an example, a casing assembly can include a spacer bonded to the substrate, along with a casing segment and a thermally-conductive rib, the spacer isolating the thermally-conductive rib from the electrically-conductive silicon substrate electrically.