An electrochemical device is disclosed, which may include an anode, a cathode, and a molded electrolyte composition disposed between the anode and the cathode. Implementations of the electrochemical device may include where the cathode and/or the anode are disposed in a stacked geometry. The electrolyte composition may include a gel polymer electrolyte, which can include a hydrogel of a copolymer and a salt dispersed in the hydrogel of a copolymer. The electrolyte composition may alternatively include a crosslinker or a photoinitiator. A method of producing an electrolyte layer of an electrochemical device is also disclosed, including preparing a substrate having an electrode for an electrochemical device, preparing a gasket to form a cavity on the substrate for the electrolyte layer, and depositing an electrolyte composition onto the substrate

A base cell structure includes a containment ring defining an opening extending therethrough. An inner wall of the containment ring defines a perimeter limit of a base cell volume. The containment ring provides a liquid-impermeable casing at the perimeter limit. A first set of active particles is disposed in the base cell volume of a first base cell structure to form an anode cell. A second set of active particles is disposed in the base cell volume of a second base cell structure to form a cathode cell. The anode cell and the cathode cell are assembled together with a separator disposed between. Two electrode plates are disposed on the assembly, one adjacent to the anode cell and one adjacent to the cathode cell, to respectively provide an anode electrode plate and a cathode electrode plate which are disposed on opposite outer sides of the assembly.

A method for producing a button cell includes providing a cell cup, the cell cup having a flat bottom area and a cell cup casing; providing a cell top, the cell top having a flat top area and a cell top casing having a first height; and providing an electrode-separator assembly winding. The cell top casing and the cell cup casing form an overlap area extending in a direction parallel to the axis of the winding and having a second height, the second height being between 20% and 99% of the first height. The method includes applying, in a radial direction perpendicular to the axis of the winding, a pressure on the cell cup casing so as to seal the housing, wherein a portion of the cell top casing that is cylindrical forms at least a part of the overlap area.

A rechargeable button cell including a housing half-parts comprising a housing cup and a housing top separated from one another by an electrically insulating seal or film seal is disclosed. The button cell includes an electrode-separator assembly within the housing having a positive and a negative electrode in the form of flat layers connected to one another by a porous plastic film separator. The electrodes each include a metallic film or mesh embedded in a respective electrode material as a current collector, which acts as an output conductor that connects the electrodes to one of the flat bottom or flat top areas of the housing.

A button cell includes a housing, the housing including a cell cup, the cell cup having a flat bottom area, a cell cup casing; an insulator; and an electrode-separator assembly winding disposed within the housing, the electrode-separator assembly winding including a multi-layer assembly that is wound in a spiral shape about an axis, the multi-layer assembly including a positive electrode formed from a first metallic film or mesh coated with a first electrode material, a negative electrode formed from a second metallic film or mesh coated with a second electrode material, and a separator disposed between the positive electrode and the negative electrode. The first metallic film or mesh is bent such that at least a portion extends out of the electrode-separator assembly winding and wherein at least a first part of the portion is not covered with the first electrode material.

Energy storage devices, battery cells, and batteries of the present technology may include a first current collector, and may include a second current collector. At least one of the first current collector and the second current collector may be a metal current collector. The battery cells may include a seal between an external region of the first current collector and an external region of the second current collector. The seal may be coupled with a first portion of a first surface of the first current collector, and may be coupled with a first portion of a first surface of the second current collector. The battery cells may also include a coupling material positioned between the seal and the first portion of the first surface of the first current collector. The coupling material may also be positioned between the seal and the first portion of the first surface of the second current collector.

A method for producing a button cell includes: providing a metal cell cup having a cell cup plane region; providing a metal cell top having a cell top plane region; providing a cylindrical electrode winding, the electrode winding being a multi-layer assembly wound in a spiral shape, the multi-layer assembly including an electrode formed from a current collector; connecting a conductor to the current collector; placing the electrode winding into the cell top; inserting the cell top into the cell cup to form a housing in which a strip-shaped portion of the conductor lies flat between (i) an end side of the electrode winding and (ii) a plane region of the cell cup plane region or the cell top plane region; and welding, after forming the housing, the strip-shaped portion of the conductor to a surface of the plane region located in the interior of the housing.

A thin-type battery includes: a flat shaped electrode body formed by stacking a positive electrode and a negative electrode while interposing a separator in between; an electrolyte; and an exterior body made from a laminate film, the exterior body enclosing the electrode body and the electrolyte with ends of the exterior body being hermetically sealed by heat-sealing, wherein the exterior body includes a folded part to be folded from one surface side to another surface side of the electrode body and to extend along an edge of the electrode body, and the folded part includes resin-interposed heat-sealing portions located in regions in two ends in a direction along the edge of the electrode body and outside the electrode body, where portions of the exterior body are opposed to each other, each resin-interposed heat-sealing portion being heat-sealed by interposing a piece made from a resin.

A battery or an accumulator including an anode case, an anode situated inside the anode case, a cathode case joined to the anode case, a seal sealing the cathode case to the anode case, a cathode situated inside the cathode case between the anode and the cathode case, and a membrane between the anode and the cathode. An outer surface of the battery includes at least one marking.

Designs, strategies and methods for forming tube shaped batteries are described. In some examples, hermetic seals may be used to seal battery chemistry within the tube-shaped batteries. This may improve biocompatibility of energization elements. In some examples, the tube form biocompatible energization elements may be used in a biomedical device. In some further examples, the tube form biocompatible energization elements may be used in a contact lens.