The present disclosure is directed towards the design of electrochemical cells for use in high pressure or high differential pressure operations. The electrochemical cells of the present disclosure have non-circular external pressure boundaries, i.e., the cells have non-circular profiles. In such cells, the internal fluid pressure during operation is balanced by the axial tensile forces developed in the bipolar plates, which prevent the external pressure boundaries of the cells from flexing or deforming. That is, the bipolar plates are configured to function as tension members during operation of the cells. To function as an effective tension member, the thickness of a particular bipolar plate is determined based on the yield strength of the material selected for fabricating the bipolar plate, the internal fluid pressure in the flow structure adjacent to the bipolar plate, and the thickness of the adjacent flow structure.

The present disclosure is directed towards the design of electrochemical cells for use in high pressure or high differential pressure operations. The electrochemical cells of the present disclosure have non-circular external pressure boundaries, i.e., the cells have non-circular profiles. In such cells, the internal fluid pressure during operation is balanced by the axial tensile forces developed in the bipolar plates, which prevent the external pressure boundaries of the cells from flexing or deforming. That is, the bipolar plates are configured to function as tension members during operation of the cells. To function as an effective tension member, the thickness of a particular bipolar plate is determined based on the yield strength of the material selected for fabricating the bipolar plate, the internal fluid pressure in the flow structure adjacent to the bipolar plate, and the thickness of the adjacent flow structure.

A bead-type separator for a fuel cell includes a reaction surface disposed at a center of the separator and for reacting a flowing reaction gas, a diffusion part disposed at both sides of the reaction surface for diffusing the reaction gas, multiple manifold through-holes disposed in regions at both ends of the separator and introducing or discharging the reaction gas, and multiple protruding inner bead seals along a periphery of the regions in which the manifold through-holes are disposed, wherein the inner bead seals comprise a first inner bead seal disposed at the periphery of the region in which the manifold through-hole configured to discharge the reaction gas is formed, and wherein the first inner bead seal includes multiple main discharge bead flow fields protruding in tunnel shapes from a diffusion part and multiple main connection bead flow fields.

A bead-type separator for a fuel cell includes a reaction surface disposed at a center of the separator and for reacting a flowing reaction gas, a diffusion part disposed at both sides of the reaction surface for diffusing the reaction gas, multiple manifold through-holes disposed in regions at both ends of the separator and introducing or discharging the reaction gas, and multiple protruding inner bead seals along a periphery of the regions in which the manifold through-holes are disposed, wherein the inner bead seals comprise a first inner bead seal disposed at the periphery of the region in which the manifold through-hole configured to discharge the reaction gas is formed, and wherein the first inner bead seal includes multiple main discharge bead flow fields protruding in tunnel shapes from a diffusion part and multiple main connection bead flow fields.

A fuel cell to provide a higher power density. The fuel cell can be produced by 3D printing in ceramic and has an improved power density by virtue of its spiral shape. In order to better extract the energy generated by the fuel cell, an interconnector sheet can be fastened positively to fastening knobs of the fuel cell by holding eyes. In addition, the interconnector sheet can be fixed by glass solder.

A fuel cell to provide a higher power density. The fuel cell can be produced by 3D printing in ceramic and has an improved power density by virtue of its spiral shape. In order to better extract the energy generated by the fuel cell, an interconnector sheet can be fastened positively to fastening knobs of the fuel cell by holding eyes. In addition, the interconnector sheet can be fixed by glass solder.

A tab of a load receiver forming a fuel cell separator member includes a base portion in the form of a metal plate, and a resin member covering the base portion. A hole, into which the resin member is partially inserted, is formed in the base portion. The resin member includes a thick portion, and a thin portion positioned closer to a first separator than the thick portion is. The hole is disposed so as to be overlapped with the thick portion.

A tab of a load receiver forming a fuel cell separator member includes a base portion in the form of a metal plate, and a resin member covering the base portion. A hole, into which the resin member is partially inserted, is formed in the base portion. The resin member includes a thick portion, and a thin portion positioned closer to a first separator than the thick portion is. The hole is disposed so as to be overlapped with the thick portion.

A separator for a fuel cell includes protrusions and gas passage portions. The protrusions each include a contact surface configured to contact a power generation portion. The gas passage portions are each arranged between two adjacent ones of the protrusions. An upstream side and a downstream side are defined with reference to a direction in which reactant gas flows through the gas passage portions. The protrusions each include a downstream end. The contact surfaces of the protrusions each include a first groove extending along an extending direction of the protrusions. The downstream end of each of the protrusions includes a separation surface. The separation surface is continuous with the contact surface on the downstream side and separated from the power generation portion. The separation surface includes a second groove that is continuous with the first groove.

A separator for a fuel cell includes protrusions and gas passage portions. The protrusions each include a contact surface configured to contact a power generation portion. The gas passage portions are each arranged between two adjacent ones of the protrusions. An upstream side and a downstream side are defined with reference to a direction in which reactant gas flows through the gas passage portions. The protrusions each include a downstream end. The contact surfaces of the protrusions each include a first groove extending along an extending direction of the protrusions. The downstream end of each of the protrusions includes a separation surface. The separation surface is continuous with the contact surface on the downstream side and separated from the power generation portion. The separation surface includes a second groove that is continuous with the first groove.