Systems and methods including a header flange to evenly distribute contact pressure across seals include, in some aspects, a plate including a bead and a flange edge. The bead includes a bead-side and a bead-corner. The flange edge defines an aperture through the plate. The flange edge also includes a first edge-portion proximate the bead-side and a second edge-portion proximate the bead-corner. The bead-side and the first edge-portion define a first edge-distance therebetween. The bead-corner and the second edge-portion define a second edge-distance therebetween. The second edge-distance is greater than the first edge-distance.

Systems and methods including a header flange to evenly distribute contact pressure across seals include, in some aspects, a plate including a bead and a flange edge. The bead includes a bead-side and a bead-corner. The flange edge defines an aperture through the plate. The flange edge also includes a first edge-portion proximate the bead-side and a second edge-portion proximate the bead-corner. The bead-side and the first edge-portion define a first edge-distance therebetween. The bead-corner and the second edge-portion define a second edge-distance therebetween. The second edge-distance is greater than the first edge-distance.

A fuel cell unit includes; a fuel cell module including a fuel cell stack including: a stacked body in which unit cells are stacked; a pair of end plates sandwiching the stacked body in a stacking direction; a facing member facing an outer surface of the stacked body extending along the stacking direction; and first and second restriction members arranged between the facing member and the stacked body, and restricting a position of the stacked body in a direction perpendicular to the stacking direction by contacting with the outer surface; and fixing members fixing the fuel cell module to a fixed member.

A method for creating a formed-in-place seal on a fuel cell plate is disclosed. The method includes first dispensing a flowable seal material along a first sealing area of a fuel cell plate requiring the seal material. Next, a preformed template is located adjacent to at least a portion of the fuel cell plate, the template including predetermined apertures corresponding with a second sealing area of the plate, such that the apertures are coextensive with at least a portion of the first sealing area. Flowable seal material is applied into the apertures, and is then cured to a non-flowable state.

A method for creating a formed-in-place seal on a fuel cell plate is disclosed. The method includes first dispensing a flowable seal material along a first sealing area of a fuel cell plate requiring the seal material. Next, a preformed template is located adjacent to at least a portion of the fuel cell plate, the template including predetermined apertures corresponding with a second sealing area of the plate, such that the apertures are coextensive with at least a portion of the first sealing area. Flowable seal material is applied into the apertures, and is then cured to a non-flowable state.

A modular structure of a fuel cell is provided, which includes a membrane electrode assembly (MEA), at least one first electrode plate, at least one second electrode plate, at least one first fixing element and at least one second fixing element. The first electrode plate is disposed at one side of the MEA and has at least one first through hole. The second electrode plate is disposed at the other side of the MEA and has at least one second through hole corresponding to the first through hole. The first fixing element and the second fixing element correspond to each other, and are joined to each other through the first through hole and the second through hole to fix the first electrode plate and the second electrode plate for the first electrode plate, the MEA and the second electrode plate to form a single cell module.

A modular structure of a fuel cell is provided, which includes a membrane electrode assembly (MEA), at least one first electrode plate, at least one second electrode plate, at least one first fixing element and at least one second fixing element. The first electrode plate is disposed at one side of the MEA and has at least one first through hole. The second electrode plate is disposed at the other side of the MEA and has at least one second through hole corresponding to the first through hole. The first fixing element and the second fixing element correspond to each other, and are joined to each other through the first through hole and the second through hole to fix the first electrode plate and the second electrode plate for the first electrode plate, the MEA and the second electrode plate to form a single cell module.

A fuel cell includes a flow guide, a component for allowing a first fluid to flow from a first manifold to a second manifold and through a reactive zone, a peripheral seal disposed between the flow guide and the component, an intermediate seal disposed between the flow guide and the component, the intermediate seal being encircled by the peripheral seal and encircling the reactive zone, another component opposite the flow guide to allow a second fluid to flow from a third manifold to a fourth manifold and through another reactive zone, and a fluid flow circuit provided between the intermediate seal and the peripheral seal between fifth and sixth manifolds. One of the fifth and sixth manifolds is separated from the first to fourth manifolds by the intermediate seal.

A deformation absorption member for a fuel-cell-stack disposed between an anode side separator and a cathode side separator. The deformation absorption member includes a thin-board-like base material, and a plurality of raised pieces in which extension portions extended from proximal ends are arranged in a grid pattern. Each raised piece of the plurality of raised pieces is formed in a non-rectangular shape in which the width of the extension portion is shorter than the width of the proximal end, and plurality of raised pieces are configured so that the directions of the extension portions of mutually adjacent raised pieces are alternately arranged, and positions of the proximal ends of the mutually adjacent raised pieces are arranged in at least overlapping positions.

A deformation absorption member for a fuel-cell-stack disposed between an anode side separator and a cathode side separator. The deformation absorption member includes a thin-board-like base material, and a plurality of raised pieces in which extension portions extended from proximal ends are arranged in a grid pattern. Each raised piece of the plurality of raised pieces is formed in a non-rectangular shape in which the width of the extension portion is shorter than the width of the proximal end, and plurality of raised pieces are configured so that the directions of the extension portions of mutually adjacent raised pieces are alternately arranged, and positions of the proximal ends of the mutually adjacent raised pieces are arranged in at least overlapping positions.