The present invention provides a sequential and efficient method of assembling a battery with a desired number of layers while reliably separating positive and negative electrode sides from each other with one or more separator structures. According to the invention, the method of assembling a battery includes stacking one or multiple combinations each comprising a frame and a positive electrode plate to be disposed in a region defined by the frame and one or multiple combinations each comprising a frame and a negative electrode plate to be disposed in a region defined by the frame, once or alternately, such that the positive and adjacent negative electrode plates are separated from each other by a separator structure and the periphery of the separator structure is held between the adjacent frames. The separator structure includes a separator exhibiting hydroxide ion conductivity and water impermeability.

An embodiment structural battery for an electric vehicle includes a plurality of cells stacked on each other, each of the plurality of cells including a positive electrode layer, an electrolyte layer, and a negative electrode layer stacked with the electrolyte layer between the positive and negative electrodes, wherein the plurality of cells define a battery by electrical connection of a positive electrode terminal and a negative electrode terminal respectively provided in the plurality of cells, structure reinforcement layers stacked on each of an outermost upper layer and an outermost lower layer of the plurality of cells, and carbon fiber current collecting layers stacked between each of the structure reinforcement layers and the plurality of cells.

Elements of an electrochemical cell using an end to end process. The method includes depositing a planarization layer, which manufactures embedded conductors of said cell, allowing a deposited termination of optimized electrical performance and energy density. The present invention covers the technique of embedding the conductors and active layers in a planarized matrix of PML or other material, cutting them into discrete batteries, etching the planarization material to expose the current collectors and terminating them in a post vacuum deposition step.

A pouch-type battery case according to an embodiment of the invention may accommodate an electrode assembly, in which electrodes and separators are alternately stacked. The pouch-type battery case may include: a pair of recess parts, each of which has a recessed shape; a pair of terraces that are disposed around the pair of recess parts and are inclined downward in a direction closer to each other in a state; in which the battery case is unfolded; and a bridge disposed between the pair of recess parts, configured to connect the pair of recess parts to each other, having a pair of connection surfaces formed to be inclined upward from a bottom surface of each of the pair of recess parts in a direction closer to each other. In the state in which the battery case is unfolded, an angle formed by the pair of terraces may be an obtuse angle.

A battery assembly includes a grouping of battery cells and an array plate assembly contacting at least one cell of the grouping of battery cells. The array plate assembly including a spring plate adapted to exert a compressive spring force against the at least one cell. The compressive spring force may be based on a dimensional profile of the grouping of battery cells.

An all solid battery includes a multilayer portion in which each of a plurality of solid electrolyte layers and each of a plurality of internal electrode layers including an electrode active material are alternately stacked, and an exterior portion that covers at least a part of the multilayer portion and includes an inner layer arranged on a side of the multilayer portion and an outer layer arranged opposite to the multilayer portion. The inner layer and the outer layer include a filler material. An area ratio of the filler material in the outer layer is lower than an area ratio of the filler material in the inner layer, in a cross section including a stacking direction.

A rechargeable battery includes an electrode assembly including a first electrode, a second electrode, and a separator, the first electrode and the second electrode being wound with the separator therebetween, and a case to receive the electrode assembly, wherein the first electrode includes a first tab part having a first coating region and a plurality of first uncoated tabs protruding out of the first coating region, the first coating region being coated with a first active material, and the plurality of first uncoated tabs not being coated with the first active material, and a first non-tab part connected to the first tab part, the first non-tab part wrapping the first tab part at an outermost portion thereof at least one time.

The method of manufacturing a secondary battery includes a layering step of forming an electrode body in which positive electrode plates and negative electrode plates are alternately layered with separators interposed in between, the layering step includes, a step of preparing a negative electrode sheet having negative electrode active material layers formed on two surfaces of a negative electrode core body, a step of forming a layered sheet by adhering a first separator and a second separator on two surfaces of the negative electrode sheet with adhesion layers in between, the layered sheet including the first separator, the negative electrode sheet, and the second separator, a step of forming a layered body by cutting the layered sheet, the layered body having two surfaces of the negative electrode plates sandwiched between the first and second separators, and a step of forming the electrode body using the layered body.

A battery assembly includes a grouping of battery cells and an array plate assembly contacting at least one cell of the grouping of battery cells. The array plate assembly including a spring plate adapted to exert a compressive spring force against the at least one cell. The compressive spring force may be based on a dimensional profile of the grouping of battery cells.

An electrochemical device is disclosed. The electrochemical device includes an anode and a cathode, and a cured electrolyte composition disposed between the anode and the cathode, where at least a portion of the electrolyte composition interpenetrates at least a portion of both the anode and the cathode. A stacked geometry electrochemical device is disclosed. The stacked geometry electrochemical device includes a first electrode and a second electrode, and a cured electrolyte composition defining a top surface in contact with the first electrode, a bottom surface in contact with the second electrode, and a peripheral edge not in contact with the first electrode and the second electrode. The device also includes a mold wall disposed at the peripheral edge surrounding and contacting the cured electrolyte composition, where at least a portion of the mold wall is transmissible to curing radiation. A method of producing an electrolyte layer of an electrochemical device is also disclosed.