A flexible battery and method of manufacturing thereof are provided. An example flexible battery may include a first current collector comprising a first copper plate, an anode layer disposed on the first current collector, a second current collector comprising a second copper plate, a cathode layer disposed on the second current collector, and a separator layer comprising a polymer material. The anode layer may comprise a composite of thermoplastics, silver powder, and potassium hydrogen carbonate. The cathode layer may comprise a composite of thermoplastics and a freshly prepared zinc hydroxide. The separator layer can be impregnated with an electrolyte comprising an aqueous solution of potassium hydroxide, lithium hydroxide, potassium zincate, and modifying additives. The modifying additives may include a monobasic organic acid, a dibasic organic acid, and a tribasic organic acid as anion donors, and one or more complexones as cation electron acceptors.

Elements of an electrochemical cell using an end to end process. The method includes depositing a planarization layer, which manufactures embedded conductors of said cell, allowing a deposited termination of optimized electrical performance and energy density. The present invention covers the technique of embedding the conductors and active layers in a planarized matrix of PML or other material, cutting them into discrete batteries, etching the planarization material to expose the current collectors and terminating them in a post vacuum deposition step.

A wearable power source includes an elongated cylindrically-shaped flexible battery and at least one socket electrically connected to the elongated flexible battery. The at least one socket is operable to electrically connect the elongated cylindrically-shaped battery to at least one electronic device. The elongated battery is shaped to form jewelry. The at least one electronic device can also be decorated to look like jewelry. The jewelry can be worn where it can be seen, incorporated into a garment, or can be worn underneath a garment.

In a battery case sealing method, a lid is fitted to an opening of a battery case, and then a side wall on an inner side of the battery case and a side surface of the lid are brought into contact with each other. The side wall forms the opening. In a state where the side wall on the inner side of the battery case is in contact with the side surface of the lid, a boundary portion between the side wall and the side surface of the lid is welded by irradiating a laser beam in a direction from an outer side of the battery case toward the inner side of the battery case in a thickness direction of the lid.

Ultrafast battery devices having enhanced reliability and power density are provided. Such batteries can include a cathode including a first silicon substrate having a cathode structured surface, an anode including a second silicon substrate having an anode structured surface positioned adjacent to the cathode such that the cathode structured surface faces the anode structured surface, and an electrolyte disposed between the cathode and the anode. The anode structured surface can be coated with an anodic active material and the cathode structured surface can be coated with a cathodic active material.

Elements of an electrochemical cell using an end to end process. The method includes depositing a planarization layer, which manufactures embedded conductors of said cell, allowing a deposited termination of optimized electrical performance and energy density. The present invention covers the technique of embedding the conductors and active layers in a planarized matrix of PML or other material, cutting them into discrete batteries, etching the planarization material to expose the current collectors and terminating them in a post vacuum deposition step.

A flexible micro-battery construction which can be contorted in three dimensions while maintaining operation and providing biocompatibility and useful power necessary for small medical and other devices is provided.

An electrochemical device is disclosed, which includes an anode and a cathode. The electrochemical device also includes an extruded electrolyte composition disposed between the anode and the cathode. The cathode and/or the anode of the electrochemical device may be disposed in a stacked geometry or in a lateral x-y plane geometry. The electrolyte composition may include a gel polymer electrolyte. The electrolyte composition is disposed between the anode and the cathode in a laterally non-continuous pattern. A method of producing an electrolyte layer of an electrochemical device is also disclosed.

Elements of an electrochemical cell using an end to end process. The method includes depositing a planarization layer, which manufactures embedded conductors of said cell, allowing a deposited termination of optimized electrical performance and energy density. The present invention covers the technique of embedding the conductors and active layers in a planarized matrix of PML or other material, cutting them into discrete batteries, etching the planarization material to expose the current collectors and terminating them in a post vacuum deposition step.

The flat-shaped battery of the present invention comprises a battery container provided with an outer can and a sealing plate, and a positive electrode, a negative electrode, a separator, and an electrolyte solution are enclosed in the battery container. The positive electrode is housed in the outer can, and a porous electrolyte solution absorber is inserted between the positive electrode and an inner bottom surface of the outer can. Also, the method for manufacturing a flat-shaped battery, including: disposing an electrolyte solution absorber on an inner bottom surface of the outer can; disposing the positive electrode on the electrolyte solution absorber; and injecting the electrolyte solution into the outer can after disposing the electrolyte solution absorber, before or after disposing the positive electrode. A porous body having a porosity of 40 to 90% is used as the electrolyte solution absorber.