Energy storage devices, battery cells, and batteries of the present technology may include a housing characterized by a first end and a second end opposite the first end. The batteries may include a set of electrodes located within the housing. The set of electrodes may be positioned within the interior region of the housing. The set of electrodes may include a first electrode and a second electrode. The first electrode may include a tab coupled with a surface of the housing at a distal end and coupled with the first electrode at a proximal end. The tab may be coupled with a first surface of the first electrode. A first insulating material may be applied along a second surface of the first electrode across a section corresponding to a location where the tab is coupled with the first electrode. The batteries may also include a cap at least partially contained within the interior region of the housing. The cap may be characterized by a first surface facing the set of electrodes.

A battery enclosure and method for manufacturing the same from organosheet materials. The battery enclosure includes a top cover with crossbeams integrated therein by overmolding that secures to a bottom panel to enclose a space for containing components of a battery. The bottom panel includes overmolded structural ribs to provide strength and rigidity to the bottom panel. An outer cover removably secure the top cover to the bottom panel and includes a honeycomb structure to crush upon impact and protect the battery components. The method comprises forming each of the components of the battery enclosure from a mixture of organosheets, reinforcing members, and overmolded elements to reduce the weight and complexity of manufacturing for the battery enclosure.

A battery enclosure and method for manufacturing the same from organosheet materials. The battery enclosure includes a top cover with crossbeams integrated therein by overmolding that secures to a bottom panel to enclose a space for containing components of a battery. The bottom panel includes overmolded structural ribs to provide strength and rigidity to the bottom panel. An outer cover removably secure the top cover to the bottom panel and includes a honeycomb structure to crush upon impact and protect the battery components. The method comprises forming each of the components of the battery enclosure from a mixture of organosheets, reinforcing members, and overmolded elements to reduce the weight and complexity of manufacturing for the battery enclosure.

A battery cell includes an electrode assembly, a housing, a cover plate, and a support member. The housing includes a first electrode plate and a second electrode plate. At least a part of the first electrode plate is stacked with the second electrode plate. The housing is provided with an opening and an accommodation cavity configured to accommodate the electrode assembly. The housing includes a side plate. The cover plate is perpendicular to the side plate and configured to close the opening. At least a part of the support member is disposed between the side plate and the electrode assembly, and the support member is configured to support the electrode assembly so that a spacing between an end, facing the side plate, of the first electrode plate and the side plate in a first direction is greater than a preset value. The first direction being a direction perpendicular to the side plate.

A battery cell includes an electrode assembly, a housing, a cover plate, and a support member. The housing includes a first electrode plate and a second electrode plate. At least a part of the first electrode plate is stacked with the second electrode plate. The housing is provided with an opening and an accommodation cavity configured to accommodate the electrode assembly. The housing includes a side plate. The cover plate is perpendicular to the side plate and configured to close the opening. At least a part of the support member is disposed between the side plate and the electrode assembly, and the support member is configured to support the electrode assembly so that a spacing between an end, facing the side plate, of the first electrode plate and the side plate in a first direction is greater than a preset value. The first direction being a direction perpendicular to the side plate.

A battery system for an electric vehicle includes one or more battery modules that include one or more battery cells. Each of the battery cells include a plurality of vents on a first end and oriented in a first direction (e.g., an upward direction). The battery system also includes a touch cover arranged above the first end of the battery cells, wherein the touch cover includes a plurality of opening features configured to direct the gas to flow away from the plurality of battery cells, or away from sensitive components, to a predetermined direction that differs from the first direction. The plurality of opening features direct gas in a second direction different from the first direction. The opening features include louvres, arranged in strips or an array, or other suitable venting openings. The touch cover may be formed by pressing a sheet of material.

A battery system for an electric vehicle includes one or more battery modules that include one or more battery cells. Each of the battery cells include a plurality of vents on a first end and oriented in a first direction (e.g., an upward direction). The battery system also includes a touch cover arranged above the first end of the battery cells, wherein the touch cover includes a plurality of opening features configured to direct the gas to flow away from the plurality of battery cells, or away from sensitive components, to a predetermined direction that differs from the first direction. The plurality of opening features direct gas in a second direction different from the first direction. The opening features include louvres, arranged in strips or an array, or other suitable venting openings. The touch cover may be formed by pressing a sheet of material.

The present invention relates to a secondary battery which is capable of improving safety. As an example, a secondary battery which comprises an electrode assembly; a case which accommodates the electrode assembly; a cap assembly which is coupled to an upper portion of the case, and a gasket which is interposed between the cap assembly and the case, wherein the cap assembly comprises a cap-up, a safety vent which is installed at a lower portion of the cap-up, a cap-down which is installed at a lower portion of the safety vent, an insulator which is interposed between the safety vent and the cap-down, and a sub-plate which is located on a lower surface of the cap-down, and an insulation layer is formed on one surface of the safety vent, is disclosed.

The present invention relates to a secondary battery which is capable of improving safety. As an example, a secondary battery which comprises an electrode assembly; a case which accommodates the electrode assembly; a cap assembly which is coupled to an upper portion of the case, and a gasket which is interposed between the cap assembly and the case, wherein the cap assembly comprises a cap-up, a safety vent which is installed at a lower portion of the cap-up, a cap-down which is installed at a lower portion of the safety vent, an insulator which is interposed between the safety vent and the cap-down, and a sub-plate which is located on a lower surface of the cap-down, and an insulation layer is formed on one surface of the safety vent, is disclosed.

Disclosed herein are a pouch type secondary battery and a method for manufacturing the same. A pouch type secondary battery may include an electrode assembly having a first width and a pouch type exterior in which a recess part configured to accommodate the electrode assembly is formed. The recess part may include a main recess part and a sub recess part. The main recess part may have a space defining a second width that is equal to or greater than the first width. The sub recess part may communicate with the main recess part and define a space having a third width less than the first width.