Microporous sheet product and methods of making and using the same. In one embodiment, the microporous sheet product is made by a process that includes melt-extruding a sheet material using an extrusion mixture that includes a thermoplastic polymer, a superabsorbent polymer, and a compatibilizing agent. After extrusion, the compatibilizing agent may be removed from the sheet material. When the sheet product is imbibed with a polar or ion-containing liquid, the superabsorbent polymer swells, causing a reduction in the pore size of the sheet product. The exposure also causes some of the superabsorbent polymer to migrate to the exterior of the microporous sheet product. The microporous sheet product may be used, for example, as a battery separator, as a food packaging material, as a diffusion barrier in the ultrafiltration of colloidal matter, and in disposable garments.

In at least select embodiments, the instant disclosure is directed to new or improved battery separators, components, materials, additives, surfactants, lead acid batteries, systems, vehicles, and/or related methods of production and/or use. In at least certain embodiments, the instant disclosure is directed to surfactants or other additives for use with a battery separator for use in a lead acid battery, to battery separators with a surfactant or other additive, and/or to batteries including such separators. In at least certain select embodiments, the instant disclosure relates to new or improved lead acid battery separators and/or systems including improved water loss technology and/or methods of manufacture and/or use thereof. In at least select embodiments, the instant disclosure is directed toward a new or improved lead acid battery separator or system with one or more surfactants and/or additives, and/or methods for constructing lead acid battery separators and batteries with such surfactants and/or additives for improving and/or reducing water loss from the battery.

In at least select embodiments, the instant disclosure is directed to new or improved battery separators, components, materials, additives, surfactants, lead acid batteries, systems, vehicles, and/or related methods of production and/or use. In at least certain embodiments, the instant disclosure is directed to surfactants or other additives for use with a battery separator for use in a lead acid battery, to battery separators with a surfactant or other additive, and/or to batteries including such separators. In at least certain select embodiments, the instant disclosure relates to new or improved lead acid battery separators and/or systems including improved water loss technology and/or methods of manufacture and/or use thereof. In at least select embodiments, the instant disclosure is directed toward a new or improved lead acid battery separator or system with one or more surfactants and/or additives, and/or methods for constructing lead acid battery separators and batteries with such surfactants and/or additives for improving and/or reducing water loss from the battery.

This nonaqueous electrolyte secondary battery is provided with an electrode body that is obtained by alternately laminating a plurality of positive electrodes and a plurality of negative electrodes, with separators being interposed therebetween. Each separator is configured of a porous resin substrate and a porous heat-resistant layer that is formed on one surface of the resin substrate and has a larger surface roughness than the resin substrate. The electrode body comprises: bonding particles that bond a negative electrode and a heat-resistant layer with each other; and bonding particles that bond a positive electrode and a resin substrate with each other. The mass of the bonding particles per unit area in a first interface between the negative electrode and the heat-resistant layer is larger than the mass of the bonding particles per unit area in a second interface between the positive electrode and the resin substrate.

This nonaqueous electrolyte secondary battery is provided with an electrode body that is obtained by alternately laminating a plurality of positive electrodes and a plurality of negative electrodes, with separators being interposed therebetween. Each separator is configured of a porous resin substrate and a porous heat-resistant layer that is formed on one surface of the resin substrate and has a larger surface roughness than the resin substrate. The electrode body comprises: bonding particles that bond a negative electrode and a heat-resistant layer with each other; and bonding particles that bond a positive electrode and a resin substrate with each other. The mass of the bonding particles per unit area in a first interface between the negative electrode and the heat-resistant layer is larger than the mass of the bonding particles per unit area in a second interface between the positive electrode and the resin substrate.

Disclosed are a crosslinked separator for a lithium secondary battery which comprises a crosslinked polyolefin porous substrate including a plurality of fibrils and pores formed by the fibrils entangled with one another, wherein polyolefin chains forming the fibrils are crosslinked directly with one another; and shows a change in tensile strength of 20% or less in the machine direction, as compared to a non-crosslinked separator including a polyolefin porous substrate before crosslinking, and a method for manufacturing the same. The crosslinked separator for a lithium secondary battery has excellent thermal safety, while not adversely affecting the other physical properties.

An immobilized selenium body, made from carbon and selenium and optionally sulfur, makes selenium more stable, requiring a higher temperature or an increase in kinetic energy for selenium to escape from the immobilized selenium body and enter a gas system, as compared to selenium alone Immobilized selenium localized in a carbon skeleton can be utilized in a rechargeable battery Immobilization of the selenium can impart compression stress on both the carbon skeleton and the selenium. Such compression stress enhances the electrical conductivity in the carbon skeleton and among the selenium particles and creates an interface for electrons to be delivered and or harvested in use of the battery. A rechargeable battery made from immobilized selenium can be charged or discharged at a faster rate over conventional batteries and can demonstrate excellent cycling stability.

A ceramic-coated battery separator having a microporous polyolefin membrane and a ceramic coating on at least one surface of the microporous polyolefin membrane, wherein the ceramic-coated separator exhibits a strain shrinkage of 0% at temperatures greater than or equal to 120 degrees Celsius is provided.

A ceramic-coated battery separator having a microporous polyolefin membrane and a ceramic coating on at least one surface of the microporous polyolefin membrane, wherein the ceramic-coated separator exhibits a strain shrinkage of 0% at temperatures greater than or equal to 120 degrees Celsius is provided.

Separator systems for electrochemical systems providing electronic, mechanical and chemical properties useful for applications including electrochemical storage and conversion. Separator systems include structural, physical and electrostatic attributes useful for managing and controlling dendrite formation and for improving the cycle life and rate capability of electrochemical cells including silicon anode based batteries, air cathode based batteries, redox flow batteries, solid electrolyte based systems, fuel cells, flow batteries and semisolid batteries. Separators include multilayer, porous geometries supporting excellent ion transport properties, providing a barrier to prevent dendrite initiated mechanical failure, shorting or thermal runaway, or providing improved electrode conductivity and improved electric field uniformity, as well as composite solid electrolytes with supporting mesh or fiber systems providing solid electrolyte hardness and safety with supporting mesh or fiber toughness and long life required for thin solid electrolytes without fabrication pinholes or operationally created cracks.