There is provided an LDH separator including a porous substrate and a layered double hydroxide (LDH)-like compound that fills up pores of the porous substrate. The LDH-like compound is a hydroxide and/or an oxide with a layered crystal structure, containing (i) Ti, Y, and optionally Al and/or Mg, and (ii) at least one additive element M selected from the group consisting of In, Bi, Ca, Sr, and Ba.

According to one embodiment, a separator is provided. The separator includes a composite membrane. The composite membrane includes a substrate layer, a first composite layer, and a second composite layer. The first composite layer is located on one surface of the substrate layer. The second composite layer is located on the other surface of the substrate layer. The composite membrane has a coefficient of air permeability of 1×10.sup.−14 m.sup.2 or less. The first composite layer has a first surface and a second surface. The first surface is in contact with the substrate layer. The second surface is located on an opposite side to the first surface. Denseness of a portion including the first surface is lower than denseness of a portion including the second surface in the first composite layer.

According to one embodiment, a separator is provided. The separator includes a composite membrane. The composite membrane includes a substrate layer, a first composite layer, and a second composite layer. The first composite layer is located on one surface of the substrate layer. The second composite layer is located on the other surface of the substrate layer. The composite membrane has a coefficient of air permeability of 1×10.sup.−14 m.sup.2 or less. The first composite layer has a first surface and a second surface. The first surface is in contact with the substrate layer. The second surface is located on an opposite side to the first surface. Denseness of a portion including the first surface is lower than denseness of a portion including the second surface in the first composite layer.

The present invention relates to a solid polymer electrolyte including a porous substrate formed of an inorganic fiber containing an ethylenically unsaturated group, a polymer compound coupled to the inorganic fiber and including a polymer network in which an oligomer containing a (meth)acrylate group is coupled in a three-dimensional structure, and a lithium salt, and to a lithium secondary battery including the same.

The present invention relates to a solid polymer electrolyte including a porous substrate formed of an inorganic fiber containing an ethylenically unsaturated group, a polymer compound coupled to the inorganic fiber and including a polymer network in which an oligomer containing a (meth)acrylate group is coupled in a three-dimensional structure, and a lithium salt, and to a lithium secondary battery including the same.

Novel or improved microporous single or multilayer battery separator membranes, separators, batteries including such membranes or separators, methods of making such membranes, separators, and/or batteries, and/or methods of using such membranes, separators and/or batteries are provided. In accordance with at least certain embodiments, a multilayer dry process polyethylene/polypropylene/polyethylene microporous separator which is manufactured using the inventive process which includes machine direction stretching followed by transverse direction stretching and a subsequent calendaring step as a means to reduce the thickness of the multilayer microporous membrane, to reduce the percent porosity of the multilayer microporous membrane in a controlled manner and/or to improve transverse direction tensile strength. In a very particular embodiment, the inventive process produces a thin multilayer microporous membrane that is easily coated with polymeric-ceramic coatings, has excellent mechanical strength properties due to its polypropylene layer or layers and a thermal shutdown function due to its polyethylene layer or layers. The ratio of the thickness of the polypropylene and polyethylene layers in the inventive multilayer microporous membrane can be tailored to balance mechanical strength and thermal shutdown properties.

Novel or improved microporous single or multilayer battery separator membranes, separators, batteries including such membranes or separators, methods of making such membranes, separators, and/or batteries, and/or methods of using such membranes, separators and/or batteries are provided. In accordance with at least certain embodiments, a multilayer dry process polyethylene/polypropylene/polyethylene microporous separator which is manufactured using the inventive process which includes machine direction stretching followed by transverse direction stretching and a subsequent calendaring step as a means to reduce the thickness of the multilayer microporous membrane, to reduce the percent porosity of the multilayer microporous membrane in a controlled manner and/or to improve transverse direction tensile strength. In a very particular embodiment, the inventive process produces a thin multilayer microporous membrane that is easily coated with polymeric-ceramic coatings, has excellent mechanical strength properties due to its polypropylene layer or layers and a thermal shutdown function due to its polyethylene layer or layers. The ratio of the thickness of the polypropylene and polyethylene layers in the inventive multilayer microporous membrane can be tailored to balance mechanical strength and thermal shutdown properties.

The present invention concerns a new solid material according to general formula (I) as follows: Li.sub.4−2xZn.sub.xP.sub.2S.sub.6 (I) wherein 0<x≤1. The invention also refers to a method for producing a solid material comprising at least bringing at least lithium sulfide, phosphorous sulfide, and a zinc compound, optionally in one or more solvents. The invention also refers to said solid materials and their use as solid electrolytes notably for electrochemical devices.

A lithium-ion battery separator includes a substrate defining inter-particle pores and a zeolite coating on a surface of the substrate. The zeolite coating includes zeolite particles. The zeolite particles are hydrophobic and have an average diameter smaller than an average pore size of inter-particle pores of the substrate, such that some of the zeolite particles are positioned in some of the inter-particle pores. The separator is non-flammable In a lithium-ion battery, the substrate is a first electrode, and a second electrode is in direct contact with the zeolite coating. The lithium-ion battery includes a non-flammable salt-concentrated electrolyte, and the zeolite coating has a high wettability for the electrolyte. The lithium-ion battery is non-flammable.

A lithium-ion battery separator includes a substrate defining inter-particle pores and a zeolite coating on a surface of the substrate. The zeolite coating includes zeolite particles. The zeolite particles are hydrophobic and have an average diameter smaller than an average pore size of inter-particle pores of the substrate, such that some of the zeolite particles are positioned in some of the inter-particle pores. The separator is non-flammable In a lithium-ion battery, the substrate is a first electrode, and a second electrode is in direct contact with the zeolite coating. The lithium-ion battery includes a non-flammable salt-concentrated electrolyte, and the zeolite coating has a high wettability for the electrolyte. The lithium-ion battery is non-flammable.