A one-step molded lithium ion battery separator and preparation method and application thereof are provided. The battery separator comprises a support layer and a filler layer. The support layer comprises at least two of superfine main fiber, thermoplastic bonded fiber and first nanofiber, and the filler layer comprises at least one of inorganic fillers and third nanofiber. The lithium ion battery separator has a thickness of 19-31 μm, a maximum pore diameter of no more than 1 μm, and a heat shrinkage rate of less than 3% after treatment at 300° C. for 1 hour, and the separator still has a certain strength at a high temperature, ensuring stability and isolation of the rigid structure of the filler layer at a high temperature, satisfying requirements of the separator in terms of heat resistance, pore size and strength, having excellent comprehensive performance.

The present application relates to a separator, comprising a substrate and a coating formed on at least one surface of the substrate; wherein the coating comprises inorganic particles and organic particles, the organic particles comprise first organic particles and second organic particles; the first organic particles and the second organic particles are embedded in the inorganic particles and form protrusions on the surface of the coating; the first organic particles have a number-average particle size of >10 μm, and the second organic particles have a number-average particle size of 2 μm-10 μm. The present application also relates to a secondary battery comprising the separator, a device comprising the secondary battery and a method for preparing the separator.

Lithium ion-exchanged zeolite particles and methods of making such lithium ion-exchanged zeolite particles are provided herein. The method includes combining precursor zeolite particles with (NH.sub.4).sub.3PO.sub.4 to form a first mixture including intermediate zeolite particles including NH.sub.4.sup.+ cations. The method further includes adding a lithium salt to the first mixture to form the lithium ion-exchanged zeolite particles, or separating the intermediate zeolite particle from the first mixture and combining the intermediate zeolite particles with the lithium salt to form the lithium ion-exchanged zeolite particles.

Lithium ion-exchanged zeolite particles and methods of making such lithium ion-exchanged zeolite particles are provided herein. The method includes combining precursor zeolite particles with (NH.sub.4).sub.3PO.sub.4 to form a first mixture including intermediate zeolite particles including NH.sub.4.sup.+ cations. The method further includes adding a lithium salt to the first mixture to form the lithium ion-exchanged zeolite particles, or separating the intermediate zeolite particle from the first mixture and combining the intermediate zeolite particles with the lithium salt to form the lithium ion-exchanged zeolite particles.

A method for producing a microporous material comprising the steps of: providing an ultrahigh molecular weight polyethylene (UHMWPE); providing a filler; providing a processing plasticizer; adding the filler to the UHMWPE in a mixture being in the range of from about 1:9 to about 15:1 filler to UHMWPE by weight; adding the processing plasticizer to the mixture; extruding the mixture to form a sheet from the mixture; calendering the sheet; extracting the processing plasticizer from the sheet to produce a matrix comprising UHMWPE and the filler distributed throughout the matrix; stretching the microporous material in at least one direction to a stretch ratio of at least about 1.5 to produce a stretched microporous matrix; and subsequently calendering the stretched microporous matrix to produce a microporous material which exhibits improved physical and dimensional stability properties over the stretched microporous matrix.

A method for producing a microporous material comprising the steps of: providing an ultrahigh molecular weight polyethylene (UHMWPE); providing a filler; providing a processing plasticizer; adding the filler to the UHMWPE in a mixture being in the range of from about 1:9 to about 15:1 filler to UHMWPE by weight; adding the processing plasticizer to the mixture; extruding the mixture to form a sheet from the mixture; calendering the sheet; extracting the processing plasticizer from the sheet to produce a matrix comprising UHMWPE and the filler distributed throughout the matrix; stretching the microporous material in at least one direction to a stretch ratio of at least about 1.5 to produce a stretched microporous matrix; and subsequently calendering the stretched microporous matrix to produce a microporous material which exhibits improved physical and dimensional stability properties over the stretched microporous matrix.

Disclosed are a composite solid electrolyte separation membrane using inorganic fiber and a secondary battery using the same, the composite solid electrolyte separation membrane including inorganic fiber, a sodium oxide-based ceramic material impregnated into the inorganic fiber, and an electrolyte impregnated into the inorganic fiber into which the sodium oxide-based ceramic material is impregnated.

To provide a storage battery including a carbon-based material. To provide a graphene compound film having desired ion conductivity and mechanical strength while preventing direct contact between electrodes in a storage battery. To achieve long-term reliability. A lithium-ion storage battery includes a positive electrode, a negative electrode, an exterior body, and a separator between the positive electrode and the negative electrode. In the lithium-ion storage battery, one of the positive electrode and the negative electrode is wrapped in a first film, and the positive electrode, the negative electrode, and the separator are stored in the exterior body. The first film may include a first region in which the first film includes a first functional group. The first film may further include a second region in which the first film includes a second functional group different from the first functional group. The first film may be a graphene compound film.

To provide a storage battery including a carbon-based material. To provide a graphene compound film having desired ion conductivity and mechanical strength while preventing direct contact between electrodes in a storage battery. To achieve long-term reliability. A lithium-ion storage battery includes a positive electrode, a negative electrode, an exterior body, and a separator between the positive electrode and the negative electrode. In the lithium-ion storage battery, one of the positive electrode and the negative electrode is wrapped in a first film, and the positive electrode, the negative electrode, and the separator are stored in the exterior body. The first film may include a first region in which the first film includes a first functional group. The first film may further include a second region in which the first film includes a second functional group different from the first functional group. The first film may be a graphene compound film.

An electrode assembly, a battery, a battery module, a battery pack and a powered device are provided. The electrode assembly comprises a first electrode piece, a second electrode piece with opposite polarity to the first electrode piece, and a separator arranged between the first electrode piece and the second electrode piece; the electrode assembly is obtained by winding the first electrode piece, the second electrode piece and the separator; and the separator comprises a base film and a coating provided on at least part of the surface of the base film, and the coating comprises a hydraulic inorganic material capable of hardening upon reaction with water. The present application can solve the problem of central hole collapse in the electrode assembly and the battery, and improve the safety performance and cycle performance of the battery.