New and/or improved coatings for porous substrates, including battery separators or separator membranes, and/or coated porous substrates, including coated battery separators, and/or batteries or cells including such coatings or coated separators, and/or related methods including methods of manufacture and/or of use thereof are disclosed. Also, new or improved coatings for porous substrates, including battery separators, which comprise at least a polymeric binder and heat-resistant particles with or without additional additives, materials or components, and/or to new or improved coated porous substrates, including battery separators, where the coating comprises at least a polymeric binder and heat-resistant particles with or without additional additives, materials or components are disclosed. Further, new or improved coatings for porous substrates, including battery separators, and new and/or improved coated porous substrates, including battery separators, new or improved coatings for porous substrates, including battery separators, which comprise at least (i) a polymeric binder, (ii) heat-resistant particles, and (iii) at least one component selected from the group consisting of a cross-linker, a low-temperature shutdown agent, an adhesion agent, and a thickener, and new and/or improved coated porous substrates, including battery separators, where the coating comprises at least (i) a polymeric binder, (ii) heat-resistant particles, and (iii) at least one component selected from the group consisting of a cross-linker, a low-temperature shutdown agent, an adhesion agent, a thickener, a friction-reducing agent, a high-temperature shutdown agent are disclosed.

A separator is provided which includes: a separator base including a porous polymer substrate having a plurality of pores, and a porous coating layer positioned on at least one surface of the porous polymer substrate and containing a plurality of inorganic particles and a binder polymer positioned on the whole or a part of the surface of the inorganic particles to connect the inorganic particles with one another and fix them; and a porous adhesive layer positioned on at least one surface of the separator base and including polyvinylidene fluoride-co-hexafluoropropylene containing vinylidene fluoride-derived repeating units and hexafluoropropylene-derived repeating units, wherein the ratio of the number of the hexafluoropropylene (HFP)-derived repeating units (HFP substitution ratio) based on the total number of the vinylidene fluoride-derived repeating units and the hexafluoropropylene-derived repeating units is 4.5% to 9%. An electrochemical device including the separator is also provided.

Provided are a separator for a secondary battery and an electrochemical device using the same. More particularly, a composite separator which has a lower Gurley permeability after curing than that before curing when forming a heat-resistant coating layer having low resistance, does not have a Gurley permeability which is greatly increased as compared with the Gurley permeability of a porous substrate itself before forming a coating layer to have an overall low Gurley permeability, and has a high surface hardness to have penetration stability, is provided.

A separator and an electrochemical device including the same. The separator includes an adhesive layer including first adhesive resin particles having an average particle diameter corresponding to 0.8-3 times of an average particle diameter of the inorganic particles and second adhesive resin particles having an average particle diameter corresponding to 0.2-0.6 times of the average particle diameter of the inorganic particles, wherein the first adhesive resin particles are present in an amount of 30-90 wt % based on a total weight of the first adhesive resin particles and the second adhesive resin particles. The separator shows improved adhesion to an electrode and provides an electrochemical device with decreased increment in resistance after lamination with an electrode.

The present disclosure is directed to a new technique that can sufficiently suppress bonding defects by identifying application defect sites with a high accuracy when manufacturing a secondary battery laminate including battery members which are bonded together via an adhesive material. An inspection method of the present disclosure is an inspection method used upon forming a dry material on at least one bonding surface of an electrode and a separator, through the steps of applying a coating material on the bonding surface and forming the adhesive material by drying the coating material. In this inspection method, prior to the step of forming the adhesive material, the displacement of the bonding surface to which the coating material has been applied is measured by a laser displacement gauge to identify an application defect site.

A method for producing a battery, includes: stacking a separator having an adhesive layer and an electrode plate in such a manner that the electrode plate is in contact with the adhesive layer; forming a multilayer electrode body by bonding a part of the electrode plate to the adhesive layer such that the electrode plate has a bonded region bonded with the adhesive layer and a non-bonded region not bonded with the adhesive layer; putting the multilayer electrode body in a case; and injecting an electrolytic solution into the case.

Set forth herein are electrochemical cells which include a negative electrode current collector, a lithium metal negative electrode, an oxide electrolyte membrane, a bonding agent layer, a positive electrode, and a positive electrode current collector. The bonding agent layer advantageously lowers the interfacial impedance of the oxide electrolyte at least at the positive electrode interface and also optionally acts as an adhesive between the solid electrolyte separator and the positive electrode interface. Also set forth herein are methods of making these bonding agent layers including, but not limited to, methods of preparing and depositing precursor solutions which form these bonding agent layers. Set forth herein, additionally, are methods of using these electrochemical cells.

This secondary battery comprises an electrode body obtained by laminating positive electrodes and negative electrodes with a separator interposed therebetween. The separator includes a first layer and a second layer having lower thermal shrinkage than the first layer, and has a tubular section that is formed into a tube shape and constitutes the outermost surface of the electrode body. The separator is arranged such that, in the tubular section thereof, the first layer faces the inside and the second layer faces the outside.

Provided is a laminate for a non-aqueous secondary battery that, in transfer of a functional layer onto a substrate for a non-aqueous secondary battery, enables easy peeling of the functional layer from a releasable substrate while also enabling good adhesion of the functional layer to the substrate for a non-aqueous secondary battery. The laminate for a non-aqueous secondary battery includes a releasable substrate and a functional layer containing a binder. The functional layer is formed in a dotted form on a surface A at one side of the releasable substrate.

Disclosed is lithium secondary battery that may include: a positive electrode; a negative electrode; an electrolyte; and a separator positioned between the positive electrode and the negative electrode. The separator may include: a separator substrate; and a fibrous adhesive layer formed on one or both surfaces of the separator substrate.