A method for manufacturing a separator, including the steps of: (S1) preparing a pre-dispersion including inorganic particles dispersed in a pre-dispersion solvent and a first binder polymer dissolved in the pre-dispersion solvent; (S2) conducting a preliminary milling of the pre-dispersion; (S3) preparing a binder polymer solution including a second binder polymer dissolved in a binder polymer solution solvent; (S4) mixing the pre-dispersion with the binder polymer solution and carrying out a secondary milling to obtain a slurry for forming a porous coating layer; and (S5) applying the slurry to at least one surface of a porous polymer substrate, followed by drying, is disclosed. A separator obtained by the method and an electrochemical device including the same are also disclosed. According to the present disclosure, it is possible to provide a separator having a uniform surface and showing improved adhesion.

This application relates to a separator, including: a substrate; and a coating layer provided on at least one surface of the substrate; where the coating layer includes inorganic particles and organic particles, the organic particles include first organic particles, the first organic particles are embedded into the inorganic particles and form bulges on a surface of the coating layer, and a number-based median particle size of the first organic particles is ≥12 μm. This application further relates to a method for preparing the separator, a secondary battery containing the separator, a battery module including the secondary battery, a battery pack, and an apparatus.

Provided is an intercell spacer that can maintain intercell distance even in a situation in which a cell has expanded inside a battery module at abnormally high temperature. The intercell spacer is arranged between battery cells that are adjacent to each other and includes a heat-resistant anti-compression portion having a Young's modulus of not less than a specific value at a specific temperature in a direction in which the battery cells are adjacent.

Provided is an intercell spacer that can maintain intercell distance even in a situation in which a cell has expanded inside a battery module at abnormally high temperature. The intercell spacer is arranged between battery cells that are adjacent to each other and includes a heat-resistant anti-compression portion having a Young's modulus of not less than a specific value at a specific temperature in a direction in which the battery cells are adjacent.

[Problem] To provide a nonwoven fabric (pasting mat) that does not undergo bonding between the nonwoven fabrics (pasting mats) even under severe conditions (a pressure in winding and a high temperature and a high humidity in transportation, storage, and production).

[Means for Resolution] A pasting mat for lead acid batteries, containing a microglass fiber and a heat-fusible binder fiber, the pasting mat having a thickness under a pressure of 20 kPa of 0.1 mm or more and 0.5 mm or less, and having a bonding strength between the pasting mats after being left for 48 hours under a pressure of 5 to 10 kPa in an environment of a temperature of 70 to 90° C. and a humidity of 75% of less than 0.05 N.

[Problem] To provide a nonwoven fabric (pasting mat) that does not undergo bonding between the nonwoven fabrics (pasting mats) even under severe conditions (a pressure in winding and a high temperature and a high humidity in transportation, storage, and production).

[Means for Resolution] A pasting mat for lead acid batteries, containing a microglass fiber and a heat-fusible binder fiber, the pasting mat having a thickness under a pressure of 20 kPa of 0.1 mm or more and 0.5 mm or less, and having a bonding strength between the pasting mats after being left for 48 hours under a pressure of 5 to 10 kPa in an environment of a temperature of 70 to 90° C. and a humidity of 75% of less than 0.05 N.

A composition comprising at least one thermoplastic resin and a silicone-masterbatch, articles comprising the compositions, devices comprising the articles, and processes for preparing the article. The compositions are suitable for use as part of or as a separator material for use in an electrochemical device. The composition is used to prepare a film, a membrane, a matrix, a resin, a coating, or a paint, etc., which can be employed as a separator or to coat or form part of a layer of a separator material useful in a device such as an electrical storage device such as, for example, a battery, a fuel cell, a capacitor, etc.

A composition comprising at least one thermoplastic resin and a silicone-masterbatch, articles comprising the compositions, devices comprising the articles, and processes for preparing the article. The compositions are suitable for use as part of or as a separator material for use in an electrochemical device. The composition is used to prepare a film, a membrane, a matrix, a resin, a coating, or a paint, etc., which can be employed as a separator or to coat or form part of a layer of a separator material useful in a device such as an electrical storage device such as, for example, a battery, a fuel cell, a capacitor, etc.

Provided is a lithium secondary battery comprising a cathode, an anode, and an electrolyte or separator-electrolyte assembly disposed between the cathode and the anode, wherein the anode comprises: (a) An anode current collector, initially having no lithium or lithium alloy as an anode active material when the battery is made and prior to a charge or discharge operation; and (b) a thin layer of a high-elasticity polymer in ionic contact with the electrolyte and having a recoverable tensile strain from 2% to 700%, a lithium ion conductivity no less than 10.sup.−8 S/cm, and a thickness from 0.5 nm to 100 μm. Preferably, the high-elasticity polymer contains a cross-linked network of polymer chains having an ether linkage, nitrile-derived linkage, benzo peroxide-derived linkage, ethylene oxide linkage, propylene oxide linkage, vinyl alcohol linkage, cyano-resin linkage, triacrylate monomer-derived linkage, tetraacrylate monomer-derived linkage, or a combination thereof in the cross-linked network of polymer chains.

A separator for an electricity storage device comprising a silane-modified polyolefin, wherein silane crosslinking reaction of the silane-modified polyolefin is initiated when it contacts with the electrolyte solution, as well as a method for producing the separator.