Embodiments provide an electrode assembly, a battery cell, a battery, an electrical apparatus, and a manufacturing method and device. In those embodiments, the electrode assembly includes: an electrode plate, including a main portion and at least one protruding portion. The main portion includes a metal substrate and an active material layer coated on a surface of the metal substrate. The protruding portion is connected to the metal substrate. The metal substrate protrudes along a length direction of the electrode assembly. Along a thickness direction of the electrode assembly, a size of at least a part of the protruding portion is greater than a size of the metal substrate. The electrode assembly according to the Embodiments aims to solve a technical problem of severe heat emission of a tab.

A battery and straps for a battery are disclosed. The battery according to various embodiments comprises a number of straps which connect a number of battery cells in series. The battery straps may pass through cutouts provided in a cell divider wall. The cutouts and straps may define a common headspace. The battery may have five connecting straps and two end straps.

An improved battery module and methods of assembly are disclosed. A battery module may include carriers for holding battery cells via interference fit. The carriers may include a busbar with a stamped fusible link between each battery cell and the busbar. The battery module may be held together via interference fit, laser welding, and friction welding. A method of assembly may electrically and mechanically connect battery cells by laser welding stamped fusible links within a busbar. The method may further enclose the battery cells within a case and create a seal between the lid and case using friction welding.

An improved battery module and methods of assembly are disclosed. A battery module may include carriers for holding battery cells via interference fit. The carriers may include a busbar with a stamped fusible link between each battery cell and the busbar. The battery module may be held together via interference fit, laser welding, and friction welding. A method of assembly may electrically and mechanically connect battery cells by laser welding stamped fusible links within a busbar. The method may further enclose the battery cells within a case and create a seal between the lid and case using friction welding.

The present invention relates to a battery cell that can include an electrode assembly configured with two or more unit stacks connected to each other in series or in parallel, a battery case configured to receive the electrode assembly therein, and an insulative protection member configured to protect an electrode tab portion of the unit stacks. The overall length of the battery case can be three or more times the overall width of the battery case. A positive electrode lead and a negative electrode lead can extend outwards from the battery case protruding in opposite directions. A plurality of unit stacks can be used to implement a long battery cell, and a connection portion at which the plurality of unit stacks are connected is reinforced to improve safety of the battery cell.

Embodiments provide a battery cell, a battery, an electric apparatus, and a manufacturing method and system of battery cell. In some embodiments, the battery cell includes a housing, an electrode assembly, and an end cover assembly. The housing provides an opening. The electrode assembly is disposed in the housing. The electrode assembly includes a body portion, a tab, and an isolation portion. The tab extends from an end of the body portion to the opening. The isolation portion is disposed on a periphery of the tab. The end cover assembly is configured to cover the opening. The end cover assembly includes an end cover and a first insulator. The end cover is configured to cover the opening and is connected to the housing. The first insulator is disposed on a side of the end cover proximate to an inside of the housing. The first insulator has a concave portion.

Embodiments provide a battery cell, a battery, an electric apparatus, and a manufacturing method and system of battery cell. In some embodiments, the battery cell includes a housing, an electrode assembly, and an end cover assembly. The housing provides an opening. The electrode assembly is disposed in the housing. The electrode assembly includes a body portion, a tab, and an isolation portion. The tab extends from an end of the body portion to the opening. The isolation portion is disposed on a periphery of the tab. The end cover assembly is configured to cover the opening. The end cover assembly includes an end cover and a first insulator. The end cover is configured to cover the opening and is connected to the housing. The first insulator is disposed on a side of the end cover proximate to an inside of the housing. The first insulator has a concave portion.

A battery comprises a first polarity terminal that is attached via a first insulating member to an opening of an outer case. A first polarity plate includes: a first core formed of a conductive material; and a first active material layer. A first drawn-out portion is formed from a side of the first core on the first polarity terminal side thereof being drawn further out than a side of the first active material layer on the first polarity terminal side thereof. The first drawn-out portion includes a first bent portion that is bent towards the radially inner or outer side of the electrode body. A first surface of a first polarity collector plate contacts the surface of the first bent portion on the first polarity terminal side, and the first polarity terminal connects directly or via a conductive member to a second surface of the first polarity collector plate.

An electrode assembly includes a first electrode plate, a second electrode plate, and a separator. The separator is positioned between the first electrode plate and the second electrode plate. A first electrode plate and a second electrode plate are stacked. The electrode assembly further includes a first tab positioned on the first electrode plate, and a second tab and a third tab that are positioned on the second electrode plate. Projections of the first tab, the second tab, and the third tab on the first electrode plate do not overlap. The electrode assembly is provided with a multi-tab structure to achieve purposes of enhancing a current-carrying capacity of the battery and reducing a temperature rise. This application further provides a battery containing the electrode assembly.

The purpose of the present disclosure is to provide a sealed battery that can expand a joint area of an electrode lead with respect to a sealing body or the like without using a large-width electrode lead. A sealed battery, which is an example of an embodiment, comprises: an electrode body having an electrode lead; a bottomed tubular exterior can that accommodates the electrode body; and a sealing body that plugs an opening section of the exterior can. The electrode lead is welded, with energy beams, to the inner surface of the sealing body. In addition, the electrode lead includes: a first main surface making contact with the inner surface of the sealing body; and a second main surface on the opposite side of the first main surface, wherein the first main surface and the second main surface are formed in no-parallel with each other.