Certain aspects relate to a battery pack for an electric vehicle. Exemplary battery pack includes a first pouch cell and a vent configured to vent the ejecta from the first pouch cell. The first pouch cell includes at least an outer coating, at least a first pair of electrodes, at least a first pair of foil tabs electrically connected to the at least a first pair of electrodes, at least a first insulator layer located substantially between the at least a first pair of foil tabs, a first pouch substantially encompassing the at least a first pair of foil tabs and the at least a first insulator layer, and a first electrolyte within the first pouch. The battery pack is also configured to power at least a propulsor component.

A tab, a preparation method thereof, and a battery including the tab are disclosed. The tab is a copper foil material, a surface of the copper foil material having a large compressive stress is an S surface, a surface having a small compressive stress is an M surface, and only the M surface is provided with an indentation or a reinforcing rib. In the preparation method of the tab of the disclosure, the S surface/M surface of the copper foil material are identified, and it is ensured that a feed direction is oriented so that the M surface faces outward (or inward), and winding/unwinding directions of each process and a mounting direction of an embossing device are reasonably fixed, so as to ensure that a tab emboss pattern of a product is pressed on the M surface of the copper foil material rather than the S surface or both surfaces.

A tab, a preparation method thereof, and a battery including the tab are disclosed. The tab is a copper foil material, a surface of the copper foil material having a large compressive stress is an S surface, a surface having a small compressive stress is an M surface, and only the M surface is provided with an indentation or a reinforcing rib. In the preparation method of the tab of the disclosure, the S surface/M surface of the copper foil material are identified, and it is ensured that a feed direction is oriented so that the M surface faces outward (or inward), and winding/unwinding directions of each process and a mounting direction of an embossing device are reasonably fixed, so as to ensure that a tab emboss pattern of a product is pressed on the M surface of the copper foil material rather than the S surface or both surfaces.

According to an embodiment, there are provided a method for manufacturing a battery module for an electric vehicle and a battery module manufactured by the method. The method comprises preparing an electrode assembly, the electrode assembly including a plurality of electrode plates, a plurality of electrode tabs, and a separator, forming a plurality of electrode leads by friction-welding a copper piece and an aluminum piece, attaching a sealing film to each of the plurality of electrode leads, packing the electrode assembly in a pouch case, with the aluminum piece exposed to an outside of the pouch case, injecting an electrolyte into the pouch case, sealing the pouch case to form each of the plurality of battery cells, stacking the plurality of battery cells one over another, and connecting the aluminum pieces of the plurality of battery cells to each other via a sensing bus bar.

According to an embodiment, there are provided a method for manufacturing a battery module for an electric vehicle and a battery module manufactured by the method. The method comprises preparing an electrode assembly, the electrode assembly including a plurality of electrode plates, a plurality of electrode tabs, and a separator, forming a plurality of electrode leads by friction-welding a copper piece and an aluminum piece, attaching a sealing film to each of the plurality of electrode leads, packing the electrode assembly in a pouch case, with the aluminum piece exposed to an outside of the pouch case, injecting an electrolyte into the pouch case, sealing the pouch case to form each of the plurality of battery cells, stacking the plurality of battery cells one over another, and connecting the aluminum pieces of the plurality of battery cells to each other via a sensing bus bar.

An electrochemical apparatus includes an electrode assembly, a packaging film, and a first tab, where the first tab is electrically connected to the electrode assembly, the packaging film includes a first packaging film and a second packaging film which are located at two sides of the first tab, the first packaging film includes a first sealing zone, the second packaging film includes a second sealing zone, and the first sealing zone and the second sealing zone are bonded to seal the electrode assembly. The first sealing zone includes a first region and a second region, the first region covers a projection of the first tab on the first sealing zone, the second region connects to the first region, and a width of the second region is less than that of the first region.

The present disclosure discloses a current collector assembly, a battery cell, and a battery pack. The current collector assembly includes a current collector and a conductive connection assembly, the current collector includes a plurality of tabs stacked in a thickness direction of the tab, the conductive connection assembly includes a protection plate and a connection plate, the protection plate is arranged on a side of the plurality of tabs in the thickness direction, the connection plate is arranged on the other side of the plurality of tabs in the thickness direction, a partial region of one of the connection plate and the protection plate is deformed to form a protrusion which, during the forming, pierces through the plurality of tabs to be electrically connected to the plurality of tabs.

The present disclosure discloses a current collector assembly, a battery cell, and a battery pack. The current collector assembly includes a current collector and a conductive connection assembly, the current collector includes a plurality of tabs stacked in a thickness direction of the tab, the conductive connection assembly includes a protection plate and a connection plate, the protection plate is arranged on a side of the plurality of tabs in the thickness direction, the connection plate is arranged on the other side of the plurality of tabs in the thickness direction, a partial region of one of the connection plate and the protection plate is deformed to form a protrusion which, during the forming, pierces through the plurality of tabs to be electrically connected to the plurality of tabs.

An electrochemical apparatus including an electrode assembly including a first electrode plate, a second electrode plate and a separator disposed between the first electrode plate and the second electrode plate. The first electrode plate includes a current collector and an active material layer, the current collector includes a first zone and a second zone, the second zone is provided with an active material layer, the first zone includes a third zone and a fourth zone, the third zone is arranged in overlap with the separator, and the fourth zone is provided with a conductive layer. The conductive layer is disposed in a zone of the current collector that has no active material layer disposed thereon and that does not overlap the separator.

An electrochemical apparatus including an electrode assembly including a first electrode plate, a second electrode plate and a separator disposed between the first electrode plate and the second electrode plate. The first electrode plate includes a current collector and an active material layer, the current collector includes a first zone and a second zone, the second zone is provided with an active material layer, the first zone includes a third zone and a fourth zone, the third zone is arranged in overlap with the separator, and the fourth zone is provided with a conductive layer. The conductive layer is disposed in a zone of the current collector that has no active material layer disposed thereon and that does not overlap the separator.