In a connection structure of the present disclosure, compression of a first connecting part of a first conductor forming a connecting component causes the first connecting part to be directly coupled to a second connecting part of a second conductor forming a body to be connected, to form an electrical connection structure, wherein the first conductor is made of copper or a copper alloy; and the second conductor has a Vickers hardness HV1 of 110 or more as measured at a position of the second connecting part in a state where the electrical connection structure is formed, and a Vickers hardness HV2 of 80% or more of the Vickers hardness HV1, the Vickers hardness HV2 being measured at a position of the second conductor which does not form the electrical connection structure.

A power distribution assembly with boltless busbar system for electrically and mechanically connecting a component to a power source is disclosed. The power distribution assembly includes an interconnecting busbar segment that connects two boltless busbar system together. Each boltless busbar system includes a male busbar assembly and a female busbar assembly. The male busbar assembly includes a male terminal, internal spring member, internal male housing, and external male housing that receives an extent of the male terminal, the internal spring member, and the internal male housing. This male terminal includes a side wall arrangement that defines a receiver and further includes at least one contact arm. An internal spring member with at least one spring arm resides within the male terminal receiver. The female busbar assembly includes a female terminal with a receptacle that is dimensioned to receive both the male terminal and the spring member in a connected position to secure the female busbar assembly to the male busbar assembly.

A terminal for mating with an exposed conductor of a flat flexible cable comprises an electrical contact and a crimping portion extending from the electrical contact. The crimping portion includes a base defining at least one protrusion extending therefrom, and first and second sidewalls extending from the base. The first sidewall includes a first section attached to the base and a second section attached to the first section on an end opposite the base. In a crimped state of the terminal, the first section of the first sidewall is folded into an opening of the terminal for crimping the conductor within the opening and against the protrusion, and the second section of the first sidewall is folded so as to overlap or oppose a side of the first section opposite the conductor.

A cable assembly includes a flat flexible cable having a plurality of conductors embedded within an insulation material. A portion of each of the conductors is exposed via openings selectively formed in the insulation material, allowing for a crimping portion of an electrically conductive terminal to engage with the conductor within the opening. The crimping portion of the terminal includes a base defining at least one protrusion extending therefrom, and first and second sidewalls extending from the base. The base and sidewalls define an opening configured to receive the conductor therein, wherein the sidewalls are foldable into the opening for crimping the conductor within the opening and generally between the protrusion of the base and a portion of the sidewalls.

A cable assembly includes a flat flexible cable having a plurality of conductors embedded within an insulation material. A portion of each of the conductors is exposed via openings selectively formed in the insulation material, allowing for a crimping portion of an electrically conductive terminal to engage with the conductor within the opening. The crimping portion of the terminal includes a base defining at least one aperture formed therethrough, and first and second sidewalls extending from the base. The base and sidewalls define a conductor opening configured to receive the conductor therein. At least one of the first of second sidewalls includes a sidewall protrusion extending therefrom, wherein the sidewalls are foldable into the conductor opening for crimping the conductor therewithin. In a crimped state of the crimping portion, the conductor is pressed into the aperture by the sidewall protrusion

A cable assembly includes a flat flexible cable having a plurality of conductors embedded within an insulation material. A portion of each of the conductors is exposed via openings selectively formed in the insulation material, allowing for a crimping portion of an electrically conductive terminal to engage with the conductor within the opening. The crimping portion of the terminal includes a base defining at least one protrusion extending therefrom, and first and second sidewalls extending from the base. The base and the first and second sidewalls define an opening configured to receive the conductor therein. The first sidewall includes a first section attached to the base and a second section attached to the first section on an end opposite the base. In a crimped state of the terminal, the first sidewall rotated into the opening such that the first section at least partially surrounds the second section, and the second sidewall is rotated in a direction opposite the first section such that the first section at least partially surrounds the second section, for crimping the conductor within the opening and against the protrusion.

An electrical interconnect including slotted lug with a receiving end for connecting to a flat electrical conductor and a fastening end for connecting to a surface mount terminal extending from the surface of a circuit, such as an integrated metal substrate (IMS) circuit board or a circuit card assembly. The interconnect provides a secure connection capable of transmitting a current of at least 100 Arms, to give a non-limiting example value. The interconnect further provides low contact resistance and ease of manufacturing.

Broadly speaking, embodiments of the present techniques provide mechanisms for electrically connecting shape memory alloy (SMA) actuator wires of an actuation device to a power or current source via at least one connection element.

A cable assembly includes a flat flexible cable having a plurality of conductors embedded within an insulation material. A portion of each of the conductors is exposed via openings selectively formed in the insulation material, allowing for a crimping portion of an electrically conductive terminal to engage with the conductor within the opening. The crimping portion of the terminal includes a base defining at least one protrusion extending therefrom, and first and second sidewalls extending from the base. The base and sidewalls define an opening configured to receive the conductor therein, wherein the sidewalls are foldable into the opening for crimping the conductor within the opening and generally between the protrusion of the base and a portion of the sidewalls.

A cable assembly includes a flat flexible cable having a plurality of conductors embedded within an insulation material. A portion of each of the conductors is exposed via openings selectively formed in the insulation material, allowing for a crimping portion of an electrically conductive terminal to engage with the conductor within the opening. The crimping portion of the terminal includes a base defining at least one aperture formed therethrough, and first and second sidewalls extending from the base. The base and sidewalls define a conductor opening configured to receive the conductor therein. At least one of the first of second sidewalls includes a sidewall protrusion extending therefrom, wherein the sidewalls are foldable into the conductor opening for crimping the conductor therewithin. In a crimped state of the crimping portion, the conductor is pressed into the aperture by the sidewall protrusion.