A dieless crimp head is provided that includes a frame, an indentor, and a first positioning device. The frame has a first frame shell and a second frame shell, which define a frame opening. The indentor converges on a crimp center within the frame opening. The first positioning device has a connector slot defining a connector receipt area. The first positioning device is removably secured in the frame opening of the first frame shell at a use position in which the connector receipt area and the crimp center are aligned with, but offset along, a longitudinal axis of the crimp head.

A crimp tool calibration system for crimping a prepared wire into a corresponding contact wire barrel includes a computer, a positioner having a memory chip storing positioner data, and a tool frame. The tool frame includes a head having a receiving port therethrough, and configured for the positioner to be removably engaged with the receiving port during a crimping operation. The tool frame also includes a plurality of crimping dies positioned around a periphery of the receiving port, an adjustment device to adjust a crimp depth, and a positioner interface coupled to the tool frame. The positioner interface includes a tool memory for storing tool data, a reader, and a transmitter, where the reader is configured to read the positioner data stored on the memory chip of the positioner, and the transmitter is configured to transmit the positioner data and the tool data to the computer.

A 4-way indent tool includes a cover holding a motor and a drive screw operably coupled to the motor and an indenter holder holding four indenters positioned orthogonally around a terminal opening configured to receive a terminal. The 4-way indent tool includes a indenter actuator cam arm positioned adjacent the indenter holder to operably engage the indenters having cam surfaces engaging the corresponding indenters to actuate the indenters. The 4-way indent tool includes a drive nut threadably coupled to the drive screw being moved linearly on the drive screw between an unactuated position and an actuated position. The indenter actuator cam arm is coupled to the drive nut and moves with the drive nut between the unactuated position and the actuated position to actuate the indenters.

A 4-way indent tool includes a indenter actuator cam arm being movable between an unactuated position and an actuated position to actuate four indenters to crimp a terminal. The 4-way indent tool includes a drive assembly movable along the drive screw between a retracted position and an advanced position. The drive assembly has a drive nut on a drive screw and a coupler operably coupled between the drive nut and the indenter actuator cam arm. The coupler moves the indenter actuator cam arm. The coupler has a spring loaded coupling between the drive nut and the indenter actuator cam arm compressed as the coupler is moved between the retracted position and the advanced position.

A wire clamp includes a base and first and second jaws. The first jaw is pivotally mounted to a first upright portion of the base via a first pivot axle, and the second jaw is pivotally mounted to a second upright portion of the base via a second pivot axle. The first and second jaws crisscross each other at an overlap area, and are spring-biased to pivot relative to the base towards a closed position. Respective hook members of the first and second jaws define a mouth above the overlap area that is configured to receive a wire. A size of the mouth adjusts automatically to a size of the wire within the mouth as the first and second jaws pivot towards the closed position. The wire may be held within the mouth in an in-line orientation with a corresponding terminal to which the wire will be crimped.

A rotary crimping tool assembly includes a tool housing defining a crimping chamber, and one or more crimp wheels within the crimping chamber. The crimping chamber is configured to receive the portion of the structure in proximity to the crimp wheel(s). The crimp wheel(s) are configured to be pressed into and rotated relative to the portion of the structure to form one or more crimps in the portion of the structure.

A compression tool for fastening a cable to a connector comprising an elongated tool frame, an anvil secured to one end of the tool frame, a compression plunger slidable along a portion of the tool frame, a handle set adapted to move the compression plunger toward and away from the anvil and a spacer block for securing the connector a distance from the anvil. The handle set may include a first handle movable from a first position wherein the plunger is a first distance from the anvil to a second position wherein the plunger is a second distance from the anvil. The spacer block may include a first end and a second end having a different depth from the first end and be rotatable so that the first end when rotated to the active position secures the connector a first distance from the anvil and the second end, when rotated to the active position secures the connector a second distance from the anvil.

A method is provided where a compression tool is used for fastening a cable to a connector comprising an elongated tool frame, an anvil secured to one end of the tool frame, a compression plunger slidable along a portion of the tool frame, a handle set adapted to move the compression plunger toward and away from the anvil and a spacer block for securing the connector a distance from the anvil. The handle set may include a first handle movable from a first position wherein the plunger is a first distance from the anvil to a second position wherein the plunger is a second distance from the anvil. The spacer block may include a first end and a second end having a different depth from the first end and be rotatable so that the first end when rotated to the active position secures the connector a first distance from the anvil and the second end, when rotated to the active position secures the connector a second distance from the anvil.

A sealing tool for forming a crimp-type joint in a seal positioned on overlapping courses of strap includes a body and a motor and drive train housed in the body. The tool includes an inertia storage element to reduce power consumption. A crimping assembly is mounted to the body and coupled to the motor through the drive train. The crimping assembly includes a pair of opposing jaw elements pivotable toward one another to contact and form crimps in the seal and the strapping material. A guide pin operably connects the drive train to the jaw elements. A side plate encloses the crimping assembly and includes an elongated, slotted opening. A bearing element is mounted to the guide pin and positioned in the slotted opening. The bearing element facilitates movement of the guide pin as it moves through the slotted opening to pivot the jaw elements to the closed position. A seal position element provides indication that the seal is properly positioned in the crimping assembly.

The invention relates to crimping pliers (1). The crimping pliers comprise a spring element (7) which is located in the force flow between hand levers (3, 5) and dies (12). The spring element (7) builds a force-displacement-compensation element (8) which provides the option to be able to crimp workpieces with different cross-sectional areas with the crimping pliers (1). According to the invention, the spring element (7) which builds the force-displacement-compensation element (8) is built in the region of the pliers head (4) of the crimping pliers (1). Preferably, the spring element (7) is a spring in the shape of an arc of a circle or a spiral spring (44) which extends in circumferential direction around the die axis (13).