A device (1) for crimping connection elements (2). The device (1) comprises a machine frame (5), at least one punch, a drive assembly, at least one anvil (17), and a working chamber (31). The punch (3) is preferably arranged in a movable manner in relation to the machine frame (5). The punch (3) contains at least one working surface (4) for deforming a connection element (2). The drive assembly for moving the punch (3) is connected to the punch. The anvil (17) is connected to the machine frame (5) and has a receiving surface (8) for the connection element (2). The working chamber is located between the punch and the anvil and is opened and closed by a relative movement between the punch and the anvil. The device has at least one sonotrode, by which the receiving surface (8) of the anvil (17) is supplied with ultrasound.

A terminal-equipped wire configured by crimping a pair of barrel pieces provided on a terminal to an external sheath of a wire, the external sheath being provided on an outer circumferential surface of a core wire. The pair of barrel pieces are wrapped around the external sheath into a polygonal tube shape that has a plurality of corner portions in a circumferential direction of the external sheath, leading end edges of the pair of barrel pieces are arranged on opposite sides of at least one corner portion out of the plurality of corner portions.

A terminal cassette assembly for a terminal crimping machine includes a cassette housing having a terminal reel chamber holding a terminal reel and a crimp tooling chamber holding crimp tooling with a terminal reel door and a crimp tooling cover, respectively. The crimp tooling includes lower tooling including an anvil and upper tooling including a wire crimper. At least one of the upper tooling and the lower tooling are held in position relative to the terminal crimping machine by the cassette housing when the cassette housing is coupled to the terminal crimping machine.

An electrical crimp ferrule includes a circumferential center portion, a first circumferential flank connected to the center portion, and a second circumferential flank connected to the center portion. The circumferential center portion integrally connects the first and second circumferential flanks. At least one crimp diameter compensation element extends from at least one of the first circumferential flank or the second circumferential flank and is adapted to engage with an electrical cable having a non-circular cross section in a crimped state of the ferrule.

An electrical contact system includes a contact having a barrel with a wire entry portion having a first diameter, a clip portion having a second diameter, and a cam portion having a second diameter at a first end that tapers to a third diameter at a second end near the wire entry portion. The system also includes a clip positioned in the clip portion of the barrel, wherein ends of inwardly directed tines of the clip are configured to engage the conductor to enable the clip to be drawn onto the cam portion in response to a user pulling the wire after insertion of the conductor through the clip.

A crimp tool for concurrently crimping and trimming includes a first jaw member and a second jaw member pivotally coupled to the first and second jaw members moveable between a crimp position and a release position. The crimp tool also includes a first crimp die coupled to the first jaw member and having a first recessed surface and a second crimp die coupled to the second jaw member and having a second recessed surface, the first and second recessed surfaces being complementary to each other and forming a crimping opening in the crimp position to receive a connector having a conductor received therein. The crimp tool includes cutting members that are spaced apart relative to the respective jaw members to trim an exposed inner conductor of the conductor when substantially abutting one another in the crimp position, and may be adjustable depending on the desired protrusion of the inner conductor. Related methods to use the same are also provided.

There is provided a coaxial cable connector, etc., configured such that the outer conductor shell and the connector carrier are linked by a carrier linkage part provided to part of the edge portion between the distal end and the portion of the outer conductor shell of a coaxial cable connector excluding the crimper, and the connector carrier is disposed on the distal end side of the outer conductor shell (the opposite side from the housing carrier), which simplifies the configuration of the apparatus used to manufacture the coaxial cable connector, and allows the coaxial cable connector to be assembled with the fixing position of the outer conductor shell stabilized while still linked to the connector carrier in the manufacturing process.

A method for the production of an electric contact carrier includes producing a basic profile from a basic material. A contact material is applied on a contact accepting area of the basic profile. The contact material is formed into a contact of the contact carrier. Then, the contact carrier is removed from the basic material.

A terminal crimping apparatus includes a terminal supply device configured to supply a terminal chain member including a plurality of crimping terminals, a first mold including a first edge portion provided at one end of a supporting surface supporting the crimping terminals, a second mold configured to crimp the crimping terminal onto a wire by sandwiching the crimping terminal between the second mold and the supporting surface, and a terminal cutting member including a second edge portion. The terminal cutting member cuts a boundary with the crimping terminal in a link portion using the second edge portion.

There is provided a coaxial cable connector, etc., configured such that the outer conductor shell and the connector carrier are linked by a carrier linkage part provided to part of the edge portion between the distal end and the portion of the outer conductor shell of a coaxial cable connector excluding the crimper, and the connector carrier is disposed on the distal end side of the outer conductor shell (the opposite side from the housing carrier), which simplifies the configuration of the apparatus used to manufacture the coaxial cable connector, and allows the coaxial cable connector to be assembled with the fixing position of the outer conductor shell stabilized while still linked to the connector carrier in the manufacturing process.