A cable assembly includes a cable and a cable mounting clamp. The cable mounting clamp includes a base removably connectable to a surface. The base may include a tab removably insertable into an aperture defined in the surface and a lock releasably connectable to the surface. The base further includes an outer body which defines an inner channel and a support ramp disposed within the inner channel, the inner channel extending along a longitudinal axis. The cable mounting clamp further includes a cap connectable to the base to further define the inner channel therebetween. The cable mounting clamp further includes a roller tube disposed within the inner channel and rotatably mounted on the support ramp, the roller tube rotatable about the longitudinal axis.

A cable termination includes a cable end of a cable having a protective outer jacket and an overmolded sealant. The cable termination is manufactured using a method having the steps of providing a cable end of a cable having a protective outer jacket, preparing the protective outer jacket of the cable end such as to promote adhesion with a sealant, and overmolding the cable end with a sealant.

A wire harness includes a group of electric wires, an electric wire protection tube covering the plurality of electric wires, and connectors provided at both end sides of the group of electric wires, respectively, and each having a dimension larger than an inner dimension of the electric wire protection tube. The electric wire protection tube is constituted of shape-memory polymer and is mounted on the electric wires while it is expanded to have the inner dimension larger than the outer dimensions of the connectors. After the electric wire protection tube is mounted on the electric wires, the electric wire protection tube is heated to a temperature equal to or higher than a glass-transition point such that it is restored to a shape-memory shape.

A sealing device and method for sealing an electrical terminal. The sealing device includes a heat shrinkable tubing having an inner wall. A first sealant/adhesive is configured to cooperate with the heat shrinkable tubing. The first sealant/adhesive has a first sealant/adhesive first surface and an oppositely facing first sealant/adhesive second surface. The second surface of the first sealant/adhesive is bonded to the inner wall of the heat shrinkable tubing. A second sealant/adhesive is configured to cooperate with free ends of electrical conductors which are in electrical engagement with the electrical terminal. The second sealant/adhesive has a second sealant/adhesive first surface and an oppositely facing second sealant/adhesive second surface. The second sealant/adhesive first surface is provided in engagement with the electrical conductors. The second sealant/adhesive second surface is provided in engagement and bonded with the first sealant/adhesive first surface.

A cable termination includes a cable end of a cable having a protective outer jacket and an overmolded sealant. The cable termination is manufactured using a method having the steps of providing a cable end of a cable having a protective outer jacket, preparing the protective outer jacket of the cable end such as to promote adhesion with a sealant, and overmolding the cable end with a sealant.

A wire harness that includes a first wire and a second wire each including a core wire and a covering material that covers the core wire; and a tube, wherein: the tube covers a connection between the core wire of the first wire and the core wire of the second wire, each of the covering materials contains a cross-linked polyethylene, the tube contains a cross-linked polyethylene, the tube and each of the covering materials are directly joined, and a tensile shear strength between the tube and each of the covering materials is 350 kPa or more.

An apparatus that melts and monitors sleeves for installation onto shielded cables. The apparatus includes a heat source for melting the sleeve, cable supports for supporting the cable during the melting process, a sensor system that is configured to measure a dimension of the sleeve during melting, and a computer that is connected to receive sensor data from the sensor system and send heater control signals to the heat source. The computer is configured to receive dimensional data from the sensor system, monitor that dimensional data by performing a dimensional analysis, and then deactivate or remove the heat source in response to dimensional analysis results indicating that the sleeve is fully melted (in the case of a solder sleeve) or only fully shrunken (in the case of a dead end sleeve) onto the cable.

A cable joint includes a cable joint body, a conductive connector disposed within the cable joint body and electrically connecting a first cable to a second cable, and a first conductive element electrically connecting a first shielding layer of the first cable to a second shielding layer of the second cable. The cable joint body includes a first insulating sleeve and a re-jacketing sleeve at least partly encompassing the first insulating sleeve. The re-jacketing sleeve forms a channel along a longitudinal axis of the first insulating sleeve. The first conductive element is disposed within the channel. The channel is collapsed after heat shrinking the first insulating sleeve and the re-jacketing sleeve.

A method of installing a heat shrink cover around a component includes providing the heat shrink cover having an inner sleeve and an outer sleeve, the inner sleeve is a heat shrink sleeve, and attaching an electrical heating system to an outer surface of the outer sleeve. The inner sleeve and the outer sleeve are arranged around the component, with the outer sleeve at least partially encompassing the inner sleeve. The electrical heating system is energized to heat-recover the inner sleeve.

A method utilizes a funnel system and robotic end effector grippers to feed an unjacketed portion of a shielded cable through a sleeve. The funnel is designed with one or more thin extensions (hereinafter “prongs”) on which a sleeve is placed prior to a cable entering the funnel. Preferably two or more prongs are employed, although a single prong may be used if properly configured to both guide a cable and fit between the sleeve and cable. The prongs close off the uneven surface internal to a sleeve and provide a smooth surface for the cable to slide along and through the sleeve, preventing any damage to the exposed shielding. The sleeve is picked up and held on the prongs using a robotic end effector. If the sleeve is a solder sleeve, the robotic end effector has grippers designed to make contact with the portions of the solder sleeve that are between the insulating rings and the central solder ring.