To prevent varnish from adhering to an adhesion prohibited area while satisfying required performance for varnish. A method for manufacturing a stator of a rotating electric machine in which a coil is wound around a stator core, the method includes: a first varnish process of forming a first varnish portion by dropping varnish at a coil disposed on an outermost circumference or an innermost circumference of a coil end portion where the coil protrudes from the stator core and positioned close to the stator core; and a second varnish process of forming a second varnish portion to provide a non-existence region where varnish is not applied between the first varnish portion and the second varnish portion by dropping varnish at a position farther from the stator core than a position in the first varnish process.

A stator includes a stator core having a plurality of teeth, an insulator, a plurality of coils, a first region in which distal ends of feeder lines are connected to each other, and a second region in which distal ends of neutral lines are connected to each other. The insulator has inner and outer walls spaced from each other in a radial direction. In a cross section at a gap between two adjacent coils, along a plane including an axis of the stator core, a center of gravity of the first region is positioned above a center of gravity of the second region in an axial direction. B < A and C < A, where a radial length of the first region is B, a radial length of the second region is C, and a radial length between the inner wall and the outer wall of the insulator is A.

Disclosed herein are a stator and a method for manufacturing the same. The stator according to embodiments of the present disclosure includes an insulating part and a plurality of stator coils each having two ends electrically connected to form one joint portion. The insulating part is configured to cover at least respective parts of the joint portions, and to provide a distance between neighboring joint portions. Accordingly, a partial discharge caused by a surge between the joint portions of the stator coils may be prevented, allowing operational reliability of the stator to be increased.

An electrical machine with a winding support is provided, which comprises a cylindrical base body and support teeth projecting radially from the base body and has grooves bounded by the base body and in each case two of the support teeth, and at least one winding supported by the winding support, which winding is formed by conductively connected conductor sections, which are each guided through at least one of the grooves of the winding support and project beyond the winding support at the axial end faces of the winding support, wherein a respective clamping ring is arranged at each axial end face of the winding support, wherein each clamping ring forms support sections that each extend radially along a respective axial end face of a respective one of the support teeth and mechanically contact at least parts of the conductor sections guided through the grooves adjacent to the respective support tooth, wherein the respective support section contacts the axial end face of the respective support tooth in a contact region, which is spaced apart from the adjacent grooves.

Described herein are fractional slot electric motors with compact crowns. A motor comprises multiple coil elements protruding through a stator core and forming electrical connections with each other and/or with a lead assembly. The lead assembly comprises phase busbars connected to selected coil elements and comprising terminals for connecting to an external power supply. The lead assembly also comprises neutral busbars, with no external connections and internally connected to other coil elements. Each coil element has a rectangular cross-sectional profile to maximize the slot-fill-ratio of the motor. Each coil element is electrically coupled to two other components. For example, each looped coil element is coupled to two other coil elements at a stator side, opposite the lead assembly. Each extended coil element is coupled to another coil element at that same side and coupled to another coil element or a busbar at the lead assembly side.

Thermoplastic synthetic resin flowing through both gates 173, 173 into lug part flanges 16, 16 collides with a confronting wall 161, converts direction of flow by 90°, changing velocity of flow, and thus fills the lug part flanges 16, 16 and flanges 15,15 on the long side. After this, as thermoplastic synthetic resin flows into thin outer peripheral walls 131, 132 and partition walls 133 at an optimum velocity of flow, thermoplastic synthetic resin flows smoothly and it is possible to form a smooth molded article. The lug part flanges 16,16 and the flanges 15, 15 on the long side serve as runners, so that thermoplastic synthetic resin flows smoothly into the thin outer peripheral walls 131,132 and partition wall 133.

A rotor including a rotor shaft, a rotor body formed of a stack of laminations having a plurality of teeth projecting radially, a field coil wound around each tooth of the plurality of teeth, and a plurality of wedge elements each having two lateral sides configured to come against respectively a corresponding tooth. A convex portion and a projecting portion adjoining the convex portion are arranged on each one of the two lateral sides of the corresponding wedge element, the convex portion complementing a corresponding concave portion of the corresponding tooth, and the projecting portion coming against a corresponding protruding portion of the corresponding tooth. The projecting portion is configured to exert a pressing force on the protruding portion such that to press the convex portion against the concave portion.

A motor includes a stator and a rotor. The rotor is rotatable about an axis. The rotor includes a core including a plurality of pole segments arranged arcuately about the axis. The rotor further includes a plurality of arcuately arranged magnets alternating arcuately with the pole segments, such that each of the magnets is at least in part interposed between a pair of adjacent pole segments. The plurality of pole segments includes a plurality of first-polarity pole segments having a first polarity and a plurality of second-polarity pole segments having a second polarity that is different than the first polarity. The rotor further includes a connecting element connecting at least some of the first-polarity pole segments to one another without connecting the second-polarity pole segments to the first-polarity pole segments.

Provided is a field winding type motor capable of having high efficiency and reinforcing a portion having low stiffness during high speed rotation by respectively assembling metal cores in axial directions of a stator bobbin and a rotor bobbin.

Annular portions of a first interphase insulting sheet have void portions. After a U-phase coil is inserted in wave winding, bridge portions are mounted to slots for an adjacent V-phase coil. The void portions are formed at positions corresponding to the bridge portions that are disposed between any two of coil ends. The annular portions are stretched to form a generally pentagon shape, which facilitates mounting of the V-phase coil. The void portions formed at positions that do not need insulation will not impair the insulating function of the first interphase insulating sheet. The void portions formed in alignment with extension of the bridge portions will not cause a drop in the strength of the annular portions.