H02K3/51

GENERATOR FIELD ENDWINDING BLOCKING

Generator field endwinding blocking is described. The endwinding blocking has a spacer block for radial placement between rotor endwindings. The spacer block has a spacer body with a radially inboard end, a radially outboard end, a slot extending from the outboard end towards the inboard end, and at least one transverse hole formed on an outer surface of the spacer body, extending in a perpendicular direction towards the slot. A cap covers at least a portion of the outboard end. The cap has a radially inward portion received in the slot with at least one hole aligned with the at least one traverse hole, and at least one end extending beyond a periphery of the outboard end towards an adjacent endwinding. A fastener placed in the holes of the spacer block and the radially inward portion of the cap, secures the cap with the spacer block.

Motor Rotor, Motor, and Vehicle
20230077647 · 2023-03-16 ·

A motor rotor includes a wound rotor comprising a rotating shaft, a rotor core, and a plurality of rotor coils. The rotor core is fixedly sleeved on the rotating shaft, a plurality of winding holes surrounding the rotating shaft are provided at intervals on the rotor core, each winding hole penetrates through two ends that are of the rotor core and that are disposed in an axial direction, each rotor coil is wound on hole walls of two adjacent winding holes, and two adjacent rotor coils share one winding hole. A gap is formed between two adjacent rotor coils, a first shaft hole is formed on the rotating shaft, the gap is configured as a first heat dissipation channel connected to the first shaft hole, and the first heat dissipation channel is used for inflow of coolant in the rotating shaft.

METHOD FOR PRODUCING A WINDING HEAD SUPPORT, AND WINDING HEAD SUPPORT
20230070084 · 2023-03-09 · ·

A method for producing a winding head support for a rotor of a rotating electric machine. To enable the production of even particularly large winding head supports in a simultaneously simple manner, it is provided that the winding head support is formed using an additive manufacturing process, in particular by wire arc buildup welding. Embodiments also relate to a winding head support.

METHOD FOR PRODUCING A WINDING HEAD SUPPORT, AND WINDING HEAD SUPPORT
20230070084 · 2023-03-09 · ·

A method for producing a winding head support for a rotor of a rotating electric machine. To enable the production of even particularly large winding head supports in a simultaneously simple manner, it is provided that the winding head support is formed using an additive manufacturing process, in particular by wire arc buildup welding. Embodiments also relate to a winding head support.

ROTOR, ROTARY ELECTRIC MACHINE AND AXIAL RETAINING DEVICE

A rotor for a rotary electric machine is provided, with a pack of plates mounted on a shaft, in which said pack of plates has two coil head regions, the rotor having at least one axial retaining device positioned in one of the two coil head regions; the axial retaining device includes a substantially flat base positioned in said one of the two coil head regions and at least one resilient element fastened to a face of the substantially flat base oriented in a direction opposite said one of the two coil head regions.

ROTOR, ROTARY ELECTRIC MACHINE AND AXIAL RETAINING DEVICE

A rotor for a rotary electric machine is provided, with a pack of plates mounted on a shaft, in which said pack of plates has two coil head regions, the rotor having at least one axial retaining device positioned in one of the two coil head regions; the axial retaining device includes a substantially flat base positioned in said one of the two coil head regions and at least one resilient element fastened to a face of the substantially flat base oriented in a direction opposite said one of the two coil head regions.

ROTOR FOR A ROTARY ELECTRIC MACHINE HAVING A BARRIER PROTECTING COIL ENDS OF THE ROTOR

A rotor for a rotary electric machine, capable of rotating around an axis of rotation, the rotor has first and second axial ends and includes a rotor body having a plurality of teeth circumferentially distributed around the axis and projecting radially, each tooth being in contact with two end plates. Also included is a rotor winding having a plurality of coils, each coil being wound on one of said teeth of the rotor body, each coil having two coil ends, two covers, a first cover located on the first axial end of the rotor and a second cover located on the second axial end of the rotor. The rotor has at least one non-conductive radial barrier that maintains a predetermined distance between the first coil end and the first cover on the one hand and between the second coil end and the second cover on the other hand.

MOTOR AND COMPRESSOR

A motor includes a rotor and a stator, the stator having a stator core and an electrical insulator assembly at each end of the stator core. The electrical insulator assemblies each have an outer wall part extending in a circumferential direction and facing a yoke of the stator core and a plurality of extending parts extending radially inward from the outer wall part and facing teeth of the stator core. The outer wall part has a radial thickness and includes a plurality of radial notches for guiding extensions of the stator winding between an inner peripheral surface and an outer peripheral surface of the outer wall part. The outer peripheral surface of the outer wall part adjacent to the notches is configured such that the radial thickness of the outer wall part gradually decreases toward the notch along a circumferential direction of the yoke.

MOTOR AND COMPRESSOR

A motor includes a rotor and a stator, the stator having a stator core and an electrical insulator assembly at each end of the stator core. The electrical insulator assemblies each have an outer wall part extending in a circumferential direction and facing a yoke of the stator core and a plurality of extending parts extending radially inward from the outer wall part and facing teeth of the stator core. The outer wall part has a radial thickness and includes a plurality of radial notches for guiding extensions of the stator winding between an inner peripheral surface and an outer peripheral surface of the outer wall part. The outer peripheral surface of the outer wall part adjacent to the notches is configured such that the radial thickness of the outer wall part gradually decreases toward the notch along a circumferential direction of the yoke.

Ring element for a rotor of an electric motor

A ring element includes a convex, in particular rounded, surface element for arrangement on at least one axial end region of a winding section of an electric motor rotor. The surface element provides a minimum radius curvature for supporting an inner layer of a rotor winding on the winding head. An insulating lamination element for an electric motor rotor onto which a rotor winding is intended to be wound includes the ring element. An electric motor, in particular a universal motor, includes a rotor with a rotor winding having the ring element. An electric machine tool, in particular a handheld electric machine tool such as an angle grinder, a drill, a saw or the like, includes the electric motor.