H02K3/521

System and apparatus for segmented axial field rotary energy device

An axial field rotary energy device can include a rotor comprising an axis of rotation and a magnet. In addition, a stator can be coaxial with the rotor. The stator can include a plurality of stator segments that are coupled together about the axis. Each stator segment can include a printed circuit board (PCB) having a PCB layer comprising a coil. Each stator segment also can include only one electrical phase. The stator itself can include one or more electrical phases.

STATOR FOR ELECTRIC MOTOR AND ELECTRIC MOTOR
20200036237 · 2020-01-30 ·

A stator of an electric motor includes a multilayer body including annular core sheets stacked in layers. A first annular core sheet includes linking portions, each of which defines a link between tips of two adjacent teeth and includes a seam. A first linking portion provides a link between teeth associated with a U phase. A second linking portion provides a link between teeth associated with a V phase. A third linking portion provides a link between teeth associated with a W phase.

Stator for Rotating Electrical Machine, Rotating Electrical Machine and Method of Producing Stator for Rotating Electrical Machine
20200021170 · 2020-01-16 ·

A stator for a rotating electrical machine includes a stator coil and a stator iron core having slots into which the stator coil is mounted, wherein a coil end of the stator coil is elliptical in shape around a center axis of the stator iron core.

Axial air gap rotating electric machine

To ensure ready assembly of a stator and reliably reduce the shaft voltage in an axial air gap rotating electric machine, an axial air gap rotating electric machine has a circular ring-shaped stator formed by a plurality of stator cores arranged about a rotational axis direction in a ring shape. Each stator core comprises a tubular bobbin and a coil, with the tubular bobbin having an iron core inserted into a bobbin inner tubular portion substantially matching the peripheral shape of the iron core. The axial air gap rotating electric machine has a first conductive member having a horizontal portion and a vertical portion contacting the end surface of the bobbin opening portion. The horizontal portion contacts parts of the iron core outer peripheral surface and the inner peripheral surface of the bobbin inner tubular portion, and the vertical portion is conductively connected to the inner circumferential housing surface.

Stator assembly for a brushless motor in a power tool

A power tool includes a motor having a stator assembly and a rotor pivotably arranged inside the stator. The stator assembly includes a lamination stack defining a plurality of poles; a plurality of field windings each arranged at at least two opposite poles of said plurality of poles and connected together around the stator assembly; and a plurality of conductive terminals longitudinally arranged along an outer surface of the lamination stack and electrically coupled to the plurality of field windings and a power source.

Automatic stator wire lead routing

An apparatus for automatically routing a wire lead of a stator from a first position to a second position includes a base assembly to receive the stator. A clamp assembly is mounted on the base assembly to hold the wire lead in the first position. An arbor rotates the wire lead. The arbor has a holder to hold the wire lead. An end effector grips and moves the wire lead. A controller moves the end effector to grip the wire lead at the first position and to couple the wire lead with the arbor. Further, the controller rotates the arbor to rotate the wire lead along the circumference of the stator by a pre-determined angle. The controller moves the end effector to grip the wire lead held by the holder, and to move the wire lead to the second position.

Stator for rotating electric machine
10516310 · 2019-12-24 · ·

A stator includes a stator core having slots, a stator coil comprised of three phase windings, phase busbars each electrically connecting a corresponding one of the phase windings to an inverter, and a neutral busbar star-connecting the phase windings to define a neutral point therebetween. In each of the slots of the stator core, there are arranged K in-slot portions of the phase windings of the stator coil in K layers so as to be radially aligned with each other, where K is an even number. The phase and neutral busbars are electrically connected with those in-slot portions of the phase windings of the stator coil which are arranged at the radially outermost layer or the radially innermost layer in the respective slots of the stator core so as to be circumferentially spaced from one another by M slot-pitches or more, where M is a slot multiplier number.

Method and apparatus for maintenance of electric motor
10516322 · 2019-12-24 · ·

An electric motor is disclosed having a detachable stator tooth. In some implementations, coil windings of the electric motor may be coupled to one or more drivers independently of other coil windings. A method of repairing and manufacturing an electric motor having a detachable stator tooth is also disclosed.

Axial Flux Machine for an Electrical Processing Device and Electrical Processing Device with an Axial Flux Machine
20240063668 · 2024-02-22 ·

An axial flux machine, in particular a single-sided axial flux motor, for an electrical machining device includes a machine shaft, in particular a motor shaft, a disc-shaped stator, and a disc-shaped rotor which is adjacent to the stator in the axial direction of the machine shaft. The stator is designed as a winding carrier for at least one stator winding and the rotor, which is connected fixedly in terms of rotation to the machine shaft, is capable of being set in a rotary movement relative to the stator. Additionally, the stator of the axial flux machine includes a combination of composite materials, in particular fiber-plastic composites, and soft magnetic iron. The axial flux machine can be arranged in an electrical processing device.

BUSBAR BASE PLATE

A stator assembly of an electric machine includes of stator leads extending outward from one end of the stator core. A busbar assembly includes a busbar body supporting a plurality of lead connectors that are connected to corresponding stator leads. An alignment plate is interposed between the stator assembly and the busbar assembly. The alignment plate includes a rigid base plate having a planar bottom face supported on the top surface of the end turns and an opposite top face supporting the busbar body. The base plate defines a plurality of openings corresponding to the plurality of stator leads and arranged to be aligned with the stator leads. One or more of the stator leads extends through a corresponding one of the plurality of openings. Each of the openings is sized and configured for a close running fit with the stator lead or leads extending therethrough.