H02K3/521

ELECTRIC MOTOR WITH BUSBARS
20220263372 · 2022-08-18 ·

An electric motor with stator includes pairs of windings. Winding wire ends of the pairs of windings are electrically contacted at end surfaces with three busbars to define three phases. The three busbars include power source connection terminals which are located adjacent to one another, and the second and third busbars extending over an angular range of approximately 210°, having a same contact scheme with four contact points following one another in the circumferential direction to contact the winding ends and are offset from one another by approximately 120° in the circumferential direction, and the first busbar has a different contact scheme. The first busbar includes a first section and a second section, three contact points located in the first section, a further contact point being located in the second section.

Breathing assistance apparatus

An apparatus for delivering a flow of gas having: a controller; a housing defining a gas-flow passage flowing a high concentration oxygen gas; a motor with windings, resilient bearing mounts and an impeller to deliver the gas through the gas-flow passage; a flexible printed circuit electrically connecting the motor to the controller and sensor system; and an elastomeric shield to pneumatically isolate the windings from the gas-flow passage.

Bracket assembly for supporting terminal leads in auxiliary generator for aircraft

A bracket assembly for supporting terminal leads in an auxiliary generator of an aircraft, which includes a first bracket adapted and configured to be fastened to a stator housing of the generator to retain a main stator within the stator housing, and a second bracket adapted and configured to be fastened to a top surface of the first bracket to support a plurality of terminal leads in such a manner so that they are not susceptible to damage from resonance and vibration.

Hybrid stator core component design for axial flux motor

The present disclosure provides hybrid stator core components for an axial flux motor stator and methods for making the same. The hybrid stator core component includes a molded soft magnetic composite material and a laminated component. In one variation, a laminated insert comprising a plurality of insulated layers is non-releasably seated within a molded soft magnetic composite material. In another variation, a hybrid stator core component has a molded soft magnetic composite core and a laminated shell comprising a plurality of layers disposed around at least a portion of the molded soft magnetic composite core.

STATOR OF A BRUSHLESS ELECTRIC MOTOR
20220263371 · 2022-08-18 ·

A stator includes a rotationally symmetrical stator core with stator teeth which are each at least partially surrounded by an insulator which includes a winding chamber with a winding space bounded on an inner side by an inner flange and on an outer side by an outer flange. Each adjacent pair of the stator teeth define a winding pair, in which a winding wire with a first winding wire end on one side of the winding wire and a second winding wire end on another side of the winding wire is wound around the insulators of the two stator teeth.

STATOR, ROTARY ELECTRIC MACHINE, DRIVE DEVICE, AND MOBILE UNIT
20220286000 · 2022-09-08 ·

A stator according to an aspect of the present invention includes a stator core having a core back in an annular shape surrounding a central axis of the stator, and a plurality of teeth extending radially inward from the core back. The stator core has a hole provided in a radially outer portion of the stator core, the hole extending in an axial direction, and a weld provided on a radially outer surface of the stator core. The weld includes a first weld provided on the radially outer surface of the stator core on a virtual line connecting the hole and the central axis as viewed in the axial direction.

Two degree-of-freedom electromagnetic machine

A two degree-of-freedom electromagnetic machine includes an inner stator, a plurality of stator windings, an outer stator, a voice coil winding, a rotor, a plurality of spin magnets, and a plurality of tilt magnets. The plurality of stator windings, when electrically energized, impart a torque on the rotor that causes the rotor to rotate, relative to the inner and outer stators, about a first rotational axis, and the voice coil winding, when electrically energized, imparts a torque on the rotor that causes the rotor to rotate, relative to the inner and outer stators, about a second rotational axis that is perpendicular to the first rotational axis.

STATOR ASSEMBLY FOR A BRUSHLESS MOTOR IN A POWER TOOL

A stator assembly for a brushless DC motor includes a stator core including stator poles and an outer surface, at least one magnet wire wound on the poles forming stator windings, and a bus bar including a non-conductive mount arranged on the outer surface and conductive terminals. Each conductive terminal includes: a main portion mounted on the non-conductive mount substantially parallel to the longitudinal axis of the motor, a tang portion folded over the main portion from a first longitudinal end of the main portion, and a connection tab at a second longitudinal end of the main portion. At least a contact portion of the at least one magnet wire is wrapped around the tang portion and fused to make an electric connection to the conductive terminal, and the connection tab makes electric contact with a wire supplying electric power to the motor.

STACKED STATOR CORE
20220115935 · 2022-04-14 ·

A stator core comprises a stack and a resin portion. The stack comprises an annular yoke portion, a plurality of tooth portions, and a plurality of slots. The resin portion covers an inner wall surface of a slot of the plurality of slots. The resin portion protrudes outward relative to an end surface of the stack in a height direction of the stack. The resin portion is formed on at least a part of an end surface of the tooth portion so as to extend from the inner wall surface of the slot around the end surface of the tooth portion. A resin end portion of the resin portion is disposed on the end surface of the stack and a corner of the resin end portion is formed as an inclined surface including a planar surface or curved surface.

Self-fixturing jumper bridge for electric machine stator
11283323 · 2022-03-22 · ·

A stator of an electric machine has first and second hairpin winding terminals connected with a first electrical phase and extending axially away from end windings of the stator. A hairpin winding of a second electrical phase is located circumferentially between the first-phase terminals and spaces them from one another. A jumper has spaced-apart C-hooks oriented face-to-face relative to one another and wrapping around respective exposed ends of the first-phase hairpin winding terminals. The jumper forms a bridge spanning between the first-phase hairpin winding terminals and over the second-phase hairpin winding terminal. During manufacturing of the stator, the C-hooks are slid axially downward onto respective non-insulated ends of the first-phase stator hairpin winding terminals. The C-hooks abut against and are axially positioned relative to the first-phase terminals by ledges defined by insulative coatings that cover portions of the first-phase hairpin winding terminals.