H02K3/527

ELECTRIC MACHINE AND MOTOR VEHICLE
20220029480 · 2022-01-27 · ·

An electric machine comprising a rotor having a rotor body. The rotor body has multiple poles each carrying at least one rotor winding formed from multiple conductor loops. The poles extend in a radial direction of the rotor and the conductor loops pass through slots each formed between two adjacent poles. A support element extending in the radial direction is arranged in each of the slots between the rotor windings of the adjacent poles. The support element applies pressure to the conductor loops when the rotor rotates and/or heats up. A pressure distribution element extending at least in portions in the radial direction along the support element and the adjacent rotor winding is arranged between the support element and the rotor windings, which pressure distribution element distributes the pressure applied by the support element onto the adjacent rotor winding.

Wedges with Q-axis damper circuits

A rotor for an electrical machine includes a rotor core having a plurality of circumferentially spaced apart rotor poles. Windings are seated in gaps between circumferentially adjacent pairs of the rotor poles. A wedge secures the windings in each gap. The wedge includes a first member made of a first material and at least one second member made of a second material. The second material has a higher electrical conductivity than the first material. The wedge is configured to supply Q-axis damping. A pair of end plates is connected electrically to the at least one second member at opposing longitudinal ends thereof thereby completing a Q-axis winding circuit for each wedge.

STAR DISK FOR A ROTOR OF AN EXTERNALLY EXCITED SYNCHRONOUS MACHINE
20210359561 · 2021-11-18 ·

A star disk for a rotor of an externally excited synchronous machine, having a central disk body, from which multiple webs extend radially, at the ends of which an end plate is provided each time, so that between the disk body and the respective end plate there is formed a winding groove, being bounded by the web forming the groove bottom and laterally by the disk body and the end plate, forming groove flanks, and serving to contain a conductor winding led around the web and formed from a conductor wire which is wound in multiple layers, wherein the web is provided with flutes running in the winding direction and serving to contain a respective conductor wire segment, there being provided at least one additional flute on a groove flank at least on one side of the web.

Star disk for a rotor of an externally excited synchronous machine
11757319 · 2023-09-12 · ·

A star disk for a rotor of an externally excited synchronous machine, having a central disk body, from which multiple webs extend radially, at the ends of which an end plate is provided each time, so that between the disk body and the respective end plate there is formed a winding groove, being bounded by the web forming the groove bottom and laterally by the disk body and the end plate, forming groove flanks, and serving to contain a conductor winding led around the web and formed from a conductor wire which is wound in multiple layers, wherein the web is provided with flutes running in the winding direction and serving to contain a respective conductor wire segment, there being provided at least one additional flute on a groove flank at least on one side of the web.

TWO-PIECE END TURN WINDING SUPPORT

An end winding support of a rotor of an electric machine is provided. The end winding support includes a first part and a second part. The first part includes an elongate body about which a conductive winding is wound. The elongate body has a surface defining a first groove. The second part is attached to the first part. The second part includes a body which extends outwardly from the elongate body and which has a surface defining a second groove corresponding to the first groove.

HOMOPOLAR LINEAR SYNCHRONOUS MACHINE

Homopolar linear synchronous machines are provided herein that include a mover device. The mover device includes a cold plate with ferromagnetic cores extending through slots in the cold plate. Layers of armature coils are located around the ferromagnetic cores on opposite sides of the cold plate. The mover device further includes at least one field coil.

HOMOPOLAR LINEAR SYNCHRONOUS MACHINE

A moving member of a machine can include a cold plate that serves as a primary structural member for the moving member. The cold plate can have one or more cooling channels formed within the cold plate. A plurality of armature windings can be fixed to the cold plate. One or more field windings can be fixed to the cold plate. A plurality of ferromagnetic cores can be fixed to the cold plate, each ferromagnetic core positioned within a loop of at least one of the plurality of armature windings. Other embodiments are described.

Integrated wedge cooling distribution plate and end turn support

A rotor assembly of a generator includes a rotor core including a plurality of core poles defining a plurality of core slots therebetween. The core poles extend from a first axial end of the rotor core to a second axial end of the rotor core. A rotor winding is installed to the rotor core and has a plurality of core segments located in the plurality of core slots, and a plurality of end turns connecting the plurality of core segments. An end plate is located at at least one of the first axial end or the second axial end and includes a plate portion and a plurality of wedge ends extending from the plate portion. Each wedge end is located at a corresponding core slot. The end plate is supportive of the plurality of end turns of the rotor winding.

Composites and methods of making composite materials

A wedge for use in an electric machine includes a central portion comprising at least a first material, a first wing integrally attached to the central portion, and a second wing integrally attached to the central portion opposite the first wing, wherein the first wing, and the second wing include a second material.

Superconductive electric coil device and rotor comprising a coil device

An electric coil device includes a winding support which is made of an elongated hollow tube that has the shape of a ring such that a higher-order loop of the winding device is formed entirely by the annular shape of the winding support, and a winding which is made of a superconductive conductor and is attached to the winding support. The superconductive conductor is wound in a helical manner about the hollow tube in a plurality of individual windings such that at least one higher-order winding of the entire helix is produced by the annular shape of the winding support. The interior of the hollow tube is designed as a coolant channel for circulating a fluid coolant. A rotor for an electric machine includes at least one such coil device.