H02K5/225

Resolver device and rotating electrical machine with resolver device
11552534 · 2023-01-10 · ·

In order to improve the angle detection accuracy, when an exciting order is 2, a double axial angle is 5, and the number of resolver teeth is 8, an inner diameter deformation order is one of 4, 6, 7, 8, or 9, when the exciting order is 5, the double axial angle is 4, and the number of resolver teeth is 10, the inner diameter deformation order is one of 3, 5, 7, 9 or 10, when the exciting order is 3, the double axial angle is 4, and the number of resolver teeth is 12, the inner diameter deformation order is one of the 2, 3, 5, 6, 7, 9, 10, 11 or 12, and the resolver stator is fixed to the resolver device mounting part by the number of fixing points corresponding to any one of the inner diameter deformation order.

Electric actuator assembly with a brush card assembly

An electric actuator assembly is proposed. The electric actuator assembly includes: a brush card assembly provided with a brush card part in which a plurality of terminals is molded through insert injection molding; a motor assembly coupled to the brush card assembly and electrically connected thereto; a housing provided with a coupling part into which the brush card assembly is inserted, having a circuit board provided with a connector, and having a gear assembly for receiving power from the motor assembly and transmitting the power to outside, the circuit board and the gear assembly being installed in the housing, wherein terminal holes through which the plurality of terminals passes and a coupling hole into which a part of the brush card part is inserted are separately provided in the coupling part.

Rotating electrical machine including a refrigerant passage

A rotating electrical machine such that a power supply unit can be efficiently cooled, with no increase in size in an axial direction of the rotating electrical machine, is provided. A rotating electrical machine main body and a power supply unit are integrally fixed, and a refrigerant passage is provided on the rotating electrical machine main body side of a metal frame configuring the power supply unit. The refrigerant passage and a control part that controls power supplied to the rotating electrical machine main body are disposed in the same plane in an axial direction of the rotating electrical machine main body, and the refrigerant passage is disposed farther to a radial direction outer side of the rotating electrical machine main body than the control part.

Interference suppression module for an electrically commutated electric motor, method for producing an interference suppression module, and vehicle comprising such an interference suppression module

An interference suppression module for an electrically commutated electric motor has the following components: a circuit carrier, an electronic circuit arrangement, which is arranged on the circuit carrier, an encapsulation, which surrounds the electronic circuit arrangement in a form-fitting and material-bonding manner, and at least one interface, which is provided for the purpose of electrical contact-connection of the electronic circuit arrangement to a control unit of the electrically commutated electric motor. The specification details an interference suppression module, a method for producing an interference suppression module, and a vehicle equipped with an interference suppression module.

Stator and manufacturing method of the same
11695308 · 2023-07-04 · ·

A stator for a rotary electric machine includes a stator core, a stator winding, and a sensor unit. The stator has a hollow cylindrical shape and includes slots. The stator winding includes segment conductors respectively inserted in the slots. The sensor unit includes a sensor holding conductor, and a temperature sensor. The sensor holding conductor is welded to first and second segment conductors among the segment conductors. The temperature sensor is held by the sensor holding conductor. The sensor holding conductor includes first and second end portions, and a bent portion. The first end portion is welded to an end portion of the first segment conductor. The second end portion is welded to an end portion of the second segment conductor. The bent portion couples the first end portion and the second end portion to each other. The temperature sensor is held at an inner side of the bent portion.

Electric drive unit for driving a vehicle
11695314 · 2023-07-04 · ·

An electric drive unit includes a multi-phase AC motor including a plurality of first terminals, and a power converter including a plurality of second terminals. The power converter is fixed to an electric motor case so as to partially overlap the AC motor in an axial direction with a wall portion interposed therebetween. Each first terminal includes a first extended portion extending from the stator along the axial direction, and a first fastening portion. Each second terminal includes a second extended portion extending along an extending direction at a portion of the power converter that does not overlap the AC motor in the axial direction; and a second fastening portion. The electric motor case includes a communication hole formed in the wall portion, and a service hole formed in a portion located on an extension line of the fastener parallel to an insertion direction of the fastener.

SYNCHRONIZED DUAL RADIAL GAP MOTOR CLUSTER ASSEMBLY
20230006505 · 2023-01-05 ·

A modular motor system and methods wherein at least two dual radial gap motors with attachment points may be joined together in a modular manner for the purpose of providing the capability of incrementally increasing or decreasing the total power output of the modular.

WATERPROOF FAN

Provided is a waterproof fan which includes: a rotor; a stator including a winding; a circuit board supplying power to the winding; a resin frame including an undersurface located on one side of a rotation axis of a rotor, and a housing space opening on the other side of the rotation axis, to house the circuit board; a waterproofing resin portion covering the stator and closing an opening of the housing space; a bearing rotatably supporting the rotating shaft portion; and a cylindrical metal bearing holder extending along the rotation axis and supporting the bearing, in which the frame includes a tubular holder protection portion extending from the undersurface to the other side of the rotation axis and covering at least a part of an outer peripheral surface of the bearing holder, and the holder protection portion separates the stator from the bearing holder.

Uniform heat distribution in resistive heaters for anti-icing and de-icing

Configurations are described that provide uniform heat distribution of resistive heaters. These configurations allow successful anti-icing and deicing with relatively low applied power. One aspect involves the use of a thin film heater applied just underneath the topcoat to efficiently direct all heat to the surface, allowing anti-icing and de-icing with minimal power. This can be accomplished by employing a hybrid electrode interface, using a metal foil or metal braid that is attached to the aircraft surface with a structural adhesive that has been smoothed along the edges with metal-filled adhesive. Another aspect uses an array of heater cells created as a single sheet and a heat spreading material, provided underneath or overtop of the heater cells.

Fluid circulator with heat sink or dissipator
11542957 · 2023-01-03 · ·

A fluid circulator including a pump body with an impeller; an electric motor having a rotor connected to the impeller for rotatably driving the impeller; an end portion associated with the motor body for housing at least one electronic board for controlling the circulator. The end portion is monolithically cup-shaped lid fitted onto the motor body in substantial continuity therewith enclosing a housing compartment for said electronic board; an electronic power device mounted onto the electronic board so as to face the end wall of the cup-shaped lid; at least one portion of said end wall being recessed towards the electronic board and being externally provided with at least one cooling fin extending in parallel to the axis of the motor to constitute a heat sink; and a layer of a heat-conductive paste material in contact with the electronic power devices and recessed surface.