A vehicle control device according to one embodiment includes an inverter converting a DC power to a three-phase AC power and supplying the three-phase AC power to a motor driving a vehicle. A detector detects a current value between the inverter and the motor. A controller PWM-controls the inverter based on a current value detected by the detector, a speed command signal, and a rotor frequency of the motor. The controller determines occurrence of a malfunction when a PWM modulation rate is equal to or higher than a predetermined value and the rotor frequency is equal to or lower than a predetermined value.

An electric motor drive control device includes: an inverter circuit that converts DC power inputted via a DC bus to multiphase AC power and outputs the multiphase AC power to an electric motor; a current detector that detects a DC current flowing in the DC bus; a PWM generator that generates PWM signals and outputs the PWM signals to the inverter circuit; a current calculator that calculates a current value for each of phases to be flowed to the electric motor based upon a value of the DC current and the PWM signals; and a current controller that generates a command signal based upon the current value, and outputs the command signal to the PWM generator, wherein: if one of the phases of the AC power has become missing, the current calculator determines which phase is one that has become missing and calculates current values for other phases.

A control device for an electric motor includes: a controller configured to apply switching control to an inverter configured to execute power conversion in accordance with a torque command, to thereby control AC power to be supplied to the electric motor; and a current sensor configured to detect a phase current, which flows through an AC cable configured to connect the electric motor and the inverter to each other, wherein the controller includes a disconnection detection unit configured to acquire the phase current detected by the current sensor as a phase current detection value, calculate based on the torque command a phase current command value directed to the electric motor, and determine presence or absence of a disconnection of the AC cable in each phase from a transition result of a difference value between the phase current command value and the phase current detection value in each phase.

A method for controller a multiphase electric machine includes, in response to a determination that a phase of the multiphase electric machine is in an open circuit condition, determining a desired torque to be generated by the multiphase electric machine and retrieving, based on the determination that the phase is in the open circuit condition and the desired torque, a set of current values to be applied to each of the other phases of the multiphase electric machine to achieve the desired torque. The method may also include applying respective current values of the set of current values to corresponding ones of the other phases of the multiphase electric machine, the set of current values being determined based on a model of the multiphase electric machine that includes the phase is in the open circuit condition.

One embodiment describes a method that includes determining a desired torque level of a motor actuated by a motor starter; determining, using a control system, a configuration of the motor starter to achieve the desired torque level, in which determining the configuration includes determining which of a plurality of switching devices in the motor starter should be opened and which should be closed; and instructing, using the control system, the motor starter to implement the determined configuration by opening or closing one or more of the plurality of switching devices.

A power converter converts power from a power source into power to be supplied to a motor having n-phase (n is an integer of 3 or larger) windings. The power converter includes an inverter including switches connected to the windings, a controller to control operation of each of the switches, and a failure detector to detect a sign of failure in a drive system ranging from the power source to the motor. When a sign of failure is detected by the failure detector, the controller is configured or programmed to check presence or absence of a failure in the drive system while supplying power to the motor by causing the inverter to perform a failure operation.

The present invention provides an adaptively modulated multi-state inverter system, comprising: a split capacitor, four bridge arms and an isolation switch group, on each of the four bridge arms a pair of complementary power switch groups is arranged; the isolation switch group comprises four fuses and six bidirectional thyristors. The output branches of the first bridge arm, the second bridge arm and the third bridge arm are respectively connected in series with a fuse to output a three-phase voltage, and at three-phase output voltage side two shared auxiliary branches are arranged, one auxiliary branch starts from the fourth bridge arm output branch on which a fuse is connected in series and is then connected to the output terminal of the three-phase voltage via three bidirectional thyristors. The other auxiliary branch starts from the DC side feed branch from the midpoint of the split capacitor, and is connected with the output terminal of the three-phase voltage via three bidirectional thyristors respectively. The invention also provides a modulating method of the multi-state inverter system. The use of the adaptive modulating technology enables the multi-state inverter to have the functions of overcurrent protection, isolation of faulty bridge arms and fault-tolerant control on any single and double bridges.

A voltage controller generates a d-axis voltage command value and a q-axis voltage command value on the basis of a drive command signal and a three-phase current. When the state in which the absolute value of the resultant vector of the d-axis voltage command value and the q-axis voltage command value is not within a set predetermined range continues for a predetermined time or longer, a disconnection detector determines that a disconnection between a power converter and an AC motor has occurred. A gate controller transmits a gate command for turning off a switching element provided in the power converter to the power converter when the disconnection detector determines that a disconnection between the power converter and the AC motor has occurred.

A system and a method of detecting and isolating a fault in an electric motor system are provided. The method includes detecting, at a motor drive electronics (MDE) component that is configured to drive an electric motor through a harnessing, the fault in the electric motor system, applying a voltage and current, at the MDE component, according to a gate switching sequence for all phases of the electric motor system in response to detecting the fault, sensing voltage and current values in the MDE component between switches of an inverter of the MDE component, and isolating the fault within the electric motor system based on the sensed voltage and current values.

A current sensor state determination device determines that an abnormality is caused in a current sensor when a sum of phase currents based on current detection values from each of the current sensors in three phases is greater than a first determination value, and determines that no abnormality is caused in the current sensor when the sum of phase currents is equal to or less than the first determination value. The state determination device determines that the current sensor is normal when it is determined that (i) no abnormality is caused in a preset electric angle range equal to or less than one electric-angle cycle of the rotating electric machine and (ii) a value of an electric current flowing in the rotating electric machine in a rotating coordinates system calculated based on the current detection value is equal to or greater than a second determination value.