A method of forming an upper for an article of footwear includes providing a first material layer over a shoe last, providing a second material layer over the first material layer such that the first and second material layers adhere to each other at an interface between the first and second material layers, where one or both of the first material layer and second material layer is provided by spray forming a polymer material onto the last. The material layers are removed from the last and turned inside out such that the first material layer includes an exposed surface that forms an exterior surface of the upper.

Described is a method of manufacturing a component for a shoe that includes the steps: forming a sheet of material; heating the sheet of material; stretching the heated sheet of material by moving a last into the sheet of material, wherein the last defines the shape of the component; and applying a pressure lower than ambient pressure between the stretched sheet of material and the last to conform the sheet of material to the last; or applying a pressure higher than ambient pressure over the stretched sheet of material to conform the sheet of material to the last.

Described is a method of manufacturing a component for a shoe that includes the steps: forming a sheet of material; heating the sheet of material; stretching the heated sheet of material by moving a last into the sheet of material, wherein the last defines the shape of the component; and applying a pressure lower than ambient pressure between the stretched sheet of material and the last to conform the sheet of material to the last; or applying a pressure higher than ambient pressure over the stretched sheet of material to conform the sheet of material to the last.

A method of forming an upper for an article of footwear includes providing a first material layer over a shoe last, providing a second material layer over the first material layer such that the first and second material layers adhere to each other at an interface between the first and second material layers, where one or both of the first material layer and second material layer is provided by spray forming a polymer material onto the last. The material layers are removed from the last and turned inside out such that the first material layer includes an exposed surface that forms an exterior surface of the upper.

In one embodiment, an article of footwear includes a first braided layer and a second braided layer. The first braided layer passes along an upper surface of a midsole while the second braided layer passes along a lower surface of the midsole. In another embodiment, an article of footwear includes a first braided layer and a second braided layer. The first braided layer passes along an upper surface of a plate while the second braided layer passes along a lower surface of the plate. In another embodiment, an article of footwear includes a unitary braided component that includes a first layer and a second layer.

In one embodiment, an article of footwear includes a first braided layer and a second braided layer. The first braided layer passes along an upper surface of a midsole while the second braided layer passes along a lower surface of the midsole. In another embodiment, an article of footwear includes a first braided layer and a second braided layer. The first braided layer passes along an upper surface of a plate while the second braided layer passes along a lower surface of the plate. In another embodiment, an article of footwear includes a unitary braided component that includes a first layer and a second layer.

A method for assembling shoe components includes the steps of: providing at least two shoe components, a shoe last and a film unit; placing the at least two shoe components on an outer surface of the shoe last; removably covering an assembly of the at least two shoe components and the shoe last with the film unit such that the film unit and the shoe last cooperatively define a confining space therebetween; and pumping air out of the confining space and heating the at least two shoe components to shrink and deform the film unit so as to press the at least two shoe components to adhere tightly to each other.

A method for assembling shoe components includes the steps of: providing at least two shoe components, a shoe last and a film unit; placing the at least two shoe components on an outer surface of the shoe last; removably covering an assembly of the at least two shoe components and the shoe last with the film unit such that the film unit and the shoe last cooperatively define a confining space therebetween; and pumping air out of the confining space and heating the at least two shoe components to shrink and deform the film unit so as to press the at least two shoe components to adhere tightly to each other.

A method for waterproofing footwear (2), the footwear (2) including an upper assembly (4) having an outer construction (6) and a sole (8), includes providing a waterproof, breathable bootie (10) having a waterproof, breathable laminate construction, the waterproof, breathable laminate construction comprising a functional layer (54) and at least one textile layer (56, 58); inserting the waterproof, breathable bootie (10) into an inner space (12) of the outer construction (6) and the sole (8), when the outer construction (6) and the sole (8) are in an assembled state; and fixing the waterproof, breathable bootie (10) in position in the inner space (12) of the outer construction (6) and the sole (8).

A method for waterproofing footwear (2), the footwear (2) including an upper assembly (4) having an outer construction (6) and a sole (8), includes providing a waterproof, breathable bootie (10) having a waterproof, breathable laminate construction, the waterproof, breathable laminate construction comprising a functional layer (54) and at least one textile layer (56, 58); inserting the waterproof, breathable bootie (10) into an inner space (12) of the outer construction (6) and the sole (8), when the outer construction (6) and the sole (8) are in an assembled state; and fixing the waterproof, breathable bootie (10) in position in the inner space (12) of the outer construction (6) and the sole (8).