A coil of electrically conductive material includes first and second sections, the first section including a first plurality of turns and the second section including a second plurality of turns. Both the first plurality of turns and the second plurality of turns are arranged around a winding axis of the coil. The first plurality of turns are smaller than the second plurality of turns such that when viewed along the winding axis of the coil, the first plurality of turns fit within the second plurality of turns. When viewed perpendicular to the winding axis of the coil, the first and second sections are adjacent.

This invention entails the use of fractal shapes as cores for electromagnets, and a concurrent shape of a fractal for the windings which surround it. The novelty of this invention lies not only with the shaping, but the advantage of such shaping, which includes producing a smaller form factor electromagnet for the same desired magnetic field strength, when compared to a conventional electromagnet. It will be appreciated that a range of devices including electromagnets, based on such fractal shaping, are additionally novel and include but are not limited to solenoid switches, relays, and other devices in which the fractal electromagnets are used to make a change in state of some device.

Systems and methods may provide for a wireless charging device having a concave-shaped charging platform defining a charging area. The wireless charging device may include a three-dimensional transmitter coil, and at least one additional transmitter coil having a non-uniform spacing within the concave-shaped charging platform to reduce magnetic field variations associated with the three-dimensional transmitter coil.

Systems and methods may provide for a wireless charging device having a concave-shaped charging platform defining a charging area. The wireless charging device may include a three-dimensional transmitter coil, and at least one additional transmitter coil having a non-uniform spacing within the concave-shaped charging platform to reduce magnetic field variations associated with the three-dimensional transmitter coil.

A viscous clutch includes a shaft, a rotor disk, a housing having a base, a working chamber, a reservoir fluidically connected to the working chamber, a valve, an electromagnetic coil, and a flux guide that passes through the housing. The rotor disk includes a conductive portion made of a magnetic flux conductive material that forms a hub of the rotor disk that contacts the shaft and another portion. The base includes a hub with an axially-extending ring, and an armature of the valve is located radially outward of the axially-extending ring. The electromagnetic coil is located at an opposite side of the rotor disk from the reservoir. A magnetic flux circuit extends from the electromagnetic coil to the flux guide, then to the armature of the valve, then to the conductive portion of the rotor disk, then to the shaft, and then back to the electromagnetic coil.

A viscous clutch includes a shaft, a rotor disk, a housing having a base, a working chamber, a reservoir fluidically connected to the working chamber, a valve, an electromagnetic coil, and a flux guide that passes through the housing. The rotor disk includes a conductive portion made of a magnetic flux conductive material that forms a hub of the rotor disk that contacts the shaft and another portion. The base includes a hub with an axially-extending ring, and an armature of the valve is located radially outward of the axially-extending ring. The electromagnetic coil is located at an opposite side of the rotor disk from the reservoir. A magnetic flux circuit extends from the electromagnetic coil to the flux guide, then to the armature of the valve, then to the conductive portion of the rotor disk, then to the shaft, and then back to the electromagnetic coil.

A hybrid coil component in which a magnetic core generally included in a wire-wound type inductor and a core included in a multilayer type inductor are combined with each other. A winding coil may be wound around a magnetic core manufactured in advance and an encapsulant having a stacked structure of a plurality of magnetic sheets may encapsulate the winding coil wound around the magnetic core. In this case, a magnetic flux generated in the winding coil is arranged to be parallel to long axes of magnetic particles contained in the magnetic core and the encapsulant.

A hybrid coil component in which a magnetic core generally included in a wire-wound type inductor and a core included in a multilayer type inductor are combined with each other. A winding coil may be wound around a magnetic core manufactured in advance and an encapsulant having a stacked structure of a plurality of magnetic sheets may encapsulate the winding coil wound around the magnetic core. In this case, a magnetic flux generated in the winding coil is arranged to be parallel to long axes of magnetic particles contained in the magnetic core and the encapsulant.

A winding apparatus 23 forms a rectangle-tubular edgewise coil 1 by alternately repeating bending of a rectangular conductor 2 in a clockwise direction in a plan view in an edgewise manner and feeding of the rectangular conductor 2. The winding apparatus 23 includes a bending jig 31 configured to bend the rectangular conductor 2, five sway-prevention guides 50 arranged at regular intervals on the same circumference to prevent the edgewise coil 1 from losing its shape, the five sway-prevention guides 50 being configured so that when the rectangular conductor 2 is bent in the edgewise manner, the edgewise coil 1 is sandwiched between two adjacent ones of the five sway-prevention guides 50 in the clockwise direction, and a guide holding member 51 configured to be rotationally driven in synchronization with the bending of the rectangular conductor 2 in the edgewise manner and the feeding of the rectangular conductor 2.

Method for producing a component provided with at least one electrically conductive conductor body, wherein the conductor body is surrounded at least in portions, in particular largely, in an integrally bonded and/or interlocking fashion by an injection-molded body formed from an injection-molding material. The method includes receiving the conductor body at least in portions in or on a receiving region of a carrier body, the receiving region delimiting a receiving space. The method also includes encapsulating the carrier body, provided with the conductor body, at least in portions with the injection-molding material to form a component comprising at least the conductor body, the carrier body and the injection-molded body.