An apparatus and method for winding electrical coils (electromagnets) is described. A self-propelled and self-referencing winding vehicle uses features on a winding bobbin to guide the direction and/or orientation of the vehicle, while laying electrical conductor material (e.g., high-temperature superconducting (HTS) tapes) as it traverses the bobbin. The vehicle may wind electrical coils with complex shapes. In some embodiments, the self-propelled, self-referencing (SPSR) vehicle may perform other magnet fabrication and assembly procedures.

A winding device includes: a winding core having a winding body and flanges provided on both sides of the winding body in a rotation-axis direction, the winding core being configured such that a wire rod supplied from a supply source is wound around the winding body being rotated; a guide member configured to be rotated together with the winding core, the guide member being configured to guide the wire rod to the winding body; and an axial-direction moving mechanism configured to move the guide member in the rotation-axis direction of the winding core.

A Conductor on Molded Barrel (COMB) magnet assembly optimized for High Temperature Superconducting (HTS) materials. The magnet assembly comprises a magnetic coil(s) carried by a conductor support structure and configured in cosine-theta geometry. Created using additive manufacturing, the conductor support structure features a continuous cable channel that fittedly carries and positions elongated straight portion(s) of the magnetic coil(s) parallel to a magnetic axis. The conductor support structure may be cylindrically shaped and longitudinally bored, with the continuous cable channel comprising an outer channel portion (distal on the cylinder) and an inner channel portion (proximal on the cylinder). A transition hole that joins the outer channel portion and the inner channel portion allows a single magnetic coil to be wound along both the outer and inner surfaces of the conductor support structure. The conductor support structure may be fabricated as longitudinally-symmetrical halves, and secured for operation using azimuthal and/or midplane shims.

A Conductor on Molded Barrel (COMB) magnet assembly optimized for High Temperature Superconducting (HTS) materials. The magnet assembly comprises a magnetic coil(s) carried by a conductor support structure and configured in cosine-theta geometry. Created using additive manufacturing, the conductor support structure features a continuous cable channel that fittedly carries and positions elongated straight portion(s) of the magnetic coil(s) parallel to a magnetic axis. The conductor support structure may be cylindrically shaped and longitudinally bored, with the continuous cable channel comprising an outer channel portion (distal on the cylinder) and an inner channel portion (proximal on the cylinder). A transition hole that joins the outer channel portion and the inner channel portion allows a single magnetic coil to be wound along both the outer and inner surfaces of the conductor support structure. The conductor support structure may be fabricated as longitudinally-symmetrical halves, and secured for operation using azimuthal and/or midplane shims.

The present disclosure relates to a winding device for a coil yoke of a relay. The coil yoke may include first and second yoke limbs each with first and second coil formers that extend in the direction of first and second longitudinal axes and are arranged parallel to one another. The winding device comprises a rotatable coil receptacle which can be rotated around an axis of rotation which is oriented parallel to the first and second longitudinal axes, to hold the coil yoke. The coil receptacle may support the coil yoke displaceably transversely to the axis of rotation to position the coil formers with the first and second longitudinal axes on the axis of rotation for winding coil wire onto said first and second coil formers. The winding device may also include a winding nozzle configured to dispense the coil wire parallel to the axis of rotation.

The present disclosure relates to a winding device for a coil yoke of a relay. The coil yoke may include first and second yoke limbs each with first and second coil formers that extend in the direction of first and second longitudinal axes and are arranged parallel to one another. The winding device comprises a rotatable coil receptacle which can be rotated around an axis of rotation which is oriented parallel to the first and second longitudinal axes, to hold the coil yoke. The coil receptacle may support the coil yoke displaceably transversely to the axis of rotation to position the coil formers with the first and second longitudinal axes on the axis of rotation for winding coil wire onto said first and second coil formers. The winding device may also include a winding nozzle configured to dispense the coil wire parallel to the axis of rotation.

Helically winding a wire around a winding shaft by: supplying the wire from a nozzle while rotating the winding shaft having two or more corners on its side surface; and diagonally winding the wire on a surface between two corners among the side surface of the winding shaft. For each rotation of the winding shaft, the diagonal winding is performed while pushing the wire to a wound wire side by a holding component near a starting side corner of the surface, the holding component is rotated in synchronization with the winding shaft during the diagonal winding, the holding component is released after winding the wire on an ending side corner of the surface, then the holding component is moved to the vicinity of the starting side corner of the surface before starting next diagonal winding.

Disclosed herein is a coil component that includes a first conductor layer, one or more third conductor layers, and a second conductor layer stacked one another in this order. One end of the coil pattern in the first conductor layer is connected to first terminal patterns in the second and third conductor layers. The first terminal pattern in the second conductor layer is connected to a first terminal electrode. One end of the coil pattern in the second conductor layer is connected to a second terminal electrode. The width in a radial direction of the first terminal pattern positioned in the third conductor layer is larger than the width in the radial direction of the second terminal pattern positioned in the third conductor layer.

A method for manufacturing a coil component includes: preparing a wound coil, a first jig and a second jig; disposing the wound coil on the first jig; and pressing the wound coil, wherein the pressing the wound coil includes bringing the first jig and the second jig into contact with each other by a first rotation of the first jig.

A method for manufacturing a coil component includes: preparing a wound coil, a first jig and a second jig; disposing the wound coil on the first jig; and pressing the wound coil, wherein the pressing the wound coil includes bringing the first jig and the second jig into contact with each other by a first rotation of the first jig.